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Permit M17-0119 - HOLIDAY INN EXPRESS - GENERATO - EMERGENCY GENERATOR
HOLIDAY INN EXPRESS GENERATOR 90 ANDOVER PARK E M17-0119 Parcel No: Address: City of Tukwila Department of Community Development 6300 Southcenter Boulevard, Suite #100 Tukwila, Washington 98188 Phone: 206-431-3670 Inspection Request Line: 206-438-9350 Web site: http://www.TukwilaWA.Rov MECHANICAL PERMIT 0223000040 Permit Number: M17-0119 90 ANDOVER PARK E Issue Date: ;.J 11-,21 s' .1-0 til Permit Expires On: 2/24/2018 Project Name: HOLIDAY INN EXPRESS - GENERATOR Owner: Name: Address: Contact Person: Name: Address: Contractor: Name: Address: License No: Lender: Name: Address: TUKWILA TSD LLC 21109 66TH AVE S , KENT, OH, 98032 JIM CULVER 1115 HIGHLAND DR, STAYTON, OH, 97383 E A WHITE CONSTRUCTION PO BOX 1389 , MOLLALA, OR, 97038 EAWHIC*09504 Phone: (503) 819-0638 Phone: (503) 691-8311 Expiration Date: 5/30/2018 DESCRIPTION OF WORK: INSTALL EMERGENCY GENERATOR Valuation of Work: $35,000.00 Type of Work: NEW Fuel type: Fees Collected: $683.80 Electrical Service Provided by: PUGEST SOUND ENERGY Water District: TUKWILA Sewer District: TUKWILA Current Codes adopted by the City of Tukwila: International Building Code Edition: International Residential Code Edition: International Mechanical Code Edition: Uniform Plumbing Code Edition: International Fuel Gas Code: 2015 2015 2015 2015 2015 National Electrical Code: WA Cities Electrical Code: WAC 296-46B: WA State Energy Code: 2014 2014 2014 2015 Permit Center Authorized Signature: Date: I N...) I hearby certify that I have read and examined this permit and know the same to be true and correct. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not. The granting of this permit does not presume to give authority to violate or cancel the provisions of any other state or local laws regulating construction or the performance of work. I am authorized to sign and obtain this development permit • nd agreee conditio - hed to this permit. Signature: Print Name: Date: //-28n / This permit shall become null and void if the work is not commenced within 180 days for the date of issuance, or if the work is suspended or abandoned for a period of 180 days from the last inspection. PERMIT CONDITIONS: 1: Work shall be installed in accordance with the approved construction documents, and any changes made during construction that are not in accordance with the approved construction documents shall be resubmitted for approval. 2: All permits, inspection record card and approved construction documents shall be kept at the site of work and shall be open to inspection by the Building Inspector until final inspection approval is granted. 3: When special inspection is required, either the owner or the registered design professional in responsible charge, shall employ a special inspection agency and notify the Building Official of the appointment prior to the first building inspection. The special inspector shall furnish inspection reports to the Building Official in a timely manner. 4: A final report documenting required special inspections and correction of any discrepancies noted in the inspections shall be submitted to the Building Official. Tlie final inspection report shall be prepared by the approved special inspection agency and shall be submitted to the Building Official prior to and as a condition of final inspection approval. 5: All construction shall be done in conformance with the Washington State Building Code and the Washington State Energy Code. 6: Notify the City of Tukwila Building Division prior to placing any concrete. This procedure is in addition to any requirements for special inspection. 7: All plumbing and gas piping work shall be inspected and approved under a separate permit issued by the City of Tukwila Building Department (206-431-3670). 8: All electrical work shall be inspected and approved under a separate permit issued by the City of Tukwila Permit Center. 9: Preparation before concrete placement: Water shall be removed from place of deposit before concrete is placed unless a tremie is to be used or unless otherwise permitted by the building official. All debris and ice shall be removed from spaces to be occupied by concrete. 10: VALIDITY OF PERMIT: The issuance or granting of a permit shall not be construed to be a permit for, or an approval of, any violation of any of the provisions of the building code or of any other ordinances of the City of Tukwila. Permits presuming to give authority to violate or cancel the provisions of the code or other ordinances of the City of Tukwila shall not be valid. The issuance of a permit based on construction documents and other data shall not prevent the Building Official from requiring the correction of errors in the construction documents and other data. 11: ***MECHANICAL PERMIT CONDITIONS*** 12: All mechanical work shall be inspected and approved under a separate permit issued by the City of Tukwila Permit Center (206/431-3670). 13: Manufacturers installation instructions shall be available.; on the job site at the time of inspection. 17: The attached set of mechanical plans have been reviewed by The Tukwila Fire Marshals Office and are acceptable with the following concerns: 26: The total number of fire extinguishers required for an extra hazard occupancy with Class A fire hazards is calculated at one extinguisher for each 1,000 sq. ft. of area. The extinguisher(s) should be of the "all purpose" (4A 40 B:C) dry chemical type. The travel distance to any extinguisher must be 75' or less. (IFC 906.3) (NFPA 10, 5.4) 14: Portable fire extinguishers, not housed in cabinets, shall be installed on the hangers or brackets supplied. Hangers or brackets shall be securely anchored to the mounting surface in accordance with the manufacturer's installation instructions. Portable fire extinguishers having a gross weight not exceeding 40 pounds (18 kg) shall be installed so that its top is not more than 5 feet (1524 mm) above the floor. Hand- held portable fire extinguishers having a gross weight exceeding 40 pounds (18 kg) shall be installed so that its top is not more than 3.5 feet (1067 mm) above the floor. The clearance between the floor and the bottom of the installed hand-held extinguishers shall not be less than 4 inches (102 mm). (IFC 906.7 and IFC 906.9) 15: Extinguishers shall be located in conspicuous locations where they will be readily accessible and immediately available for use. These locations shall be along normal paths of travel, unless the fire code official determines that the hazard posed indicates the need for placement away from normal paths of travel. (IFC 906.5) 16: Fire extinguishers require monthly and yearly inspections. They must have a tag or label securely attached that indicates the month and year that the inspection was performed and shall identify the company or person performing the service. Every six years stored pressure extinguishers shall be emptied and subjected to the applicable recharge procedures. If the required monthly and yearly inspections of the fire extinguisher(s) are not accomplished or the inspection tag is not completed, a reputable fire extinguisher service company will be required to conduct these required surveys. (NFPA 10, 7.2, 7.3) 18: The installation of flammable/combustible liquid storage tanks, both aboveground and underground, requires a separate fire department permit for each tank. Permits can be obtained from the Fire Marshal's Office at 6300 Southcenter BL Suite 219, Tukwila WA, 98188. 206-575-4407. 19: Generator installation shall comply with NFPA 30, chapter 22, NFPA 70, article 445, NFPA 31, NFPA 37, NFPA 110, NFPA 111, and manufacturers installation guidelines. 20: A stamped licensed engineers' letter may be submitted to the fire inspector at the time of inspection. certifying compliance with the referenced code requirements. 22: An electrical permit from the City of Tukwila Building Department Permit Center (206-431-3670) is required for this project. 23: All electrical work and equipment shall conform strictly to the standards of the National Electrical Code. (NFPA 70) 21: Contact The Tukwila Fire Prevention Bureau to witness all required inspections and tests. (City Ordinances #2436 and #2437) 24: Any overlooked hazardous condition and/or violation of the adopted Fire or Building Codes does not imply approval of such condition or violation. 25: These plans were reviewed by Inspector 511. If you have any questions, please call Tukwila Fire Prevention Bureau at (206)575-4407. 27: 1. The size of the trash enclosure has been reduced from that originally approved with the land use permits. The trash enclosure shall be a minimum of 187 square feet to meet code requirements. 2. A CMU wall, enclosure, and fence are proposed for separation and screening of the generator and utilities within the vicinity of the generator and trash enclosure. All colors and materials used to enclose, screen, and separate the trash enclosure, generator and utilities shall match those approved as part of the design review. A Planning Final has been added to ensure this requirement is inspected prior to final approval of this mechanical permit. PERMIT INSPECTIONS REQUIRED Permit Inspection Line: (206) 438-9350 1400 FIRE FINAL 1800 MECHANICAL FINAL 0701 ROUGH -IN MECHANICAL ARA CITY OF TUK Community Development Department Permit Center 6300 Southcenter Blvd., Suite 100 Tukwila, WA 98188 http://www.TukwilaWA.gov Mechanical Permit No. f 1 1- 0 (l 9 Project No. Date Application Accepted: g')-1+-17 Date Application Expires: (For office use only) MECHANICAL PERMIT APPLICATION Applications and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mail or by fax. **please print** SITE LOCATION Site Address: 9 .4a. ver Par- IL King Co Assessor's Tax No.: Suite Number: Floor: Tenant Name:.. New Tenant: ❑ Yes ❑.. No PROPERTY OWNER Name: et., f ve r Name: FL) u / 'F/wc • /4, ! cz L C Address: lij5 H frit /4u, Dt,, Address: Zi/Dq ii ,Ke Ave. S. Zip:973293 City: ✓r K_-1 �St J t , gigi9 3 2 MECHANICAL CONTACT PERSON - person receiving all project communication Name: et., f ve r Address: Address: lij5 H frit /4u, Dt,, Se:r city: 5.% r, fo Zip:973293 / Phone: SD 3 Sif-06S_g Email: J t CI ,� �. 67 e� L,J'^-r�G C'AnSI NaCl Jo .,. . e.0,...... Or+-- MECHANICAL CONTRACTOR INFORMATION Company Name: Address: City: State: Zip: Phone: Fax: Contr Reg No.: Exp Date: Tukwila Business License No.: Valuation of project (contractor's bid price): $ 351 ti.et-9eft. er Describe the scope of work in detail: lee er41 r Use: Residential: New ❑ Commercial: New Replacement Replacement Fuel Type: Electric 0 Gas 0 ❑ Other: H:\Applications\Forms-Applications On Line\2016 Applications\Mechanical Permit Application Revised I-4-16.docx Revised: January 2016 bh Page 1 of 2 Indicate type of mechanical work being installed and the quantity below: Unit Type Qty Furnace <100k btu Residential, Nighttime Furnace >100k btu Industrial Floor furnace 55 dB(A) Suspended/wall/floor mounted heater 57 dB(A) Appliance vent l Repair or addition to heat/refrig/cooling system 47 dB(A) Air handling unit 65 dB(A) <10,000 cfm 60 dB(A) Noise: Unit Type Qty Air handling unit Residential, Nighttime >10,000 cfm Industrial Evaporator cooler 55 dB(A) Ventilation fan connected to single duct 57 dB(A) Ventilation system l Hood and duct 47 dB(A) Incinerator — domestic 65 dB(A) Incinerator — comm/industrial 60 dB(A) Unit Type Qty Fire damper Residential, Nighttime Diffuser Industrial Thermostat 55 dB(A) Wood/gas stove 57 dB(A) Emergency generator l Other mechanical equipment 47 dB(A) 60 dB(A) . 65 dB(A) Boiler/Compressor Qty 0-3 hp/100,000 btu 3-15 hp/500,000 btu 15-30 hp/1,000,000 btu 30-50 hp/1,750,000 btu 50+ hp/1,750,000 btu Mechanical units need to be in compliance with the Tukwila Noise Code. Maximum permissible sound levels are based on from where the sound is created and where the sound is heard. Additionally, if sound can be heard.from within a house at night in a residential zone it may not be allowed. For more details, see TMC 8.22 District of Sound Producing Source District of Receiving Property Residential, Daytime* Residential, Nighttime Commercial Industrial Residential 55 dB(A) 45 dB(A) 57 dB(A) 60 dB(A) Commercial 57 dB(A) 47 dB(A) 60 dB(A) . 65 dB(A) Industrial 60 dB(A) 50 dB(A) 65 dB(A) 70 dB(A) *Daytim A few sounds are exempt from the noise code, including: • Warning devices; • Construction and property maintenance during the daytime hours (7am-10pm); • Testing of backup generators during the day. PERMIT APPLICATION NOTES - Value of construction — in all cases, a value of construction amount should be entered by the applicant. This figure will be reviewed and is subject to possible revision by the permit center to comply with current fee schedules. • Expiration of plan review — applications for which no permit is issued within 180 days following the date of application shall expire by limitation. The building official may grant one extension of time for additional periods not to exceed 90 days each. The extension shall be requested in writing and justifiable cause demonstrated. Section 105.3.2 International Building Code (current edition). I HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT. BUILDING OW Signature: ORIZED AGENT: Print Name: t.7;•:, Zed 10 et Mailing Address: /%/,J /'%! ',.I D H:\Applications\Forms-Applications On Line\2016 Applications\Mechanical Permit Application Revised 1-4-16.docx Revised: January 2016 bh Date: 8-24' /7 Day Telephone: , � 3 —gni 6' 39 —1-1? �» Dir" S.283 Cit State Zip Page 2 of 2 Cash Register Receipt City of Tukwila Receipt Number R12196 DESCRIPTIONS PermitTRAK ACCOUNT QUANTITY I PAID $683.80 M17-0119 Address: 90 ANDOVER PARK E Apn: 0223000040 $683.80 Credit Card Fee $19.92 Credit Card Fee R000.369.908.00.00 0.00 $19.92 MECHANICAL $638.35 PERMIT ISSUANCE BASE FEE R000.322.100.00.00 0.00 $33.15 PERMIT FEE R000.322.100.00.00 0.00 $477.53 PLAN CHECK FEE R000.322.102.00.00 0.00 $127.67 TECHNOLOGY FEE $25.53 TECHNOLOGY FEE TOTAL FEES PAID BY RECEIPT: R12196 R000.322.900.04.00 0.00 $25.53 $683.80 Date Paid: Thursday, August 24, 2017 Paid By: EDWARD A WHITE Pay Method: CREDIT CARD 07392A Printed: Thursday, August 24, 2017 12:29 PM 1 of 1 C! SYSTEMS INSPECTION RECORD Retain a copy with permit 1117 —0 /9 INSPECTION NO. PERMIT NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd., #100, Tukwila. WA 98188 (206) 431-3670 Permit Inspection Request Line (206) 438-9350 Pro ect: _ pIr 1�- Al..�1V /C Tyge,�f In pection: /`�lt°'E hatrilc crA. , �j d ess: �, Date Called: pecia Instructions: Date Wanted: y- y— 201 a.m. -per. Requester: Phone No: Approved per applicable codes. E Corrections required prior to approval. COMMENTS: 11 e,'lfkl'�- i1/Q�' , j/ i i Inspector: Date: `1-4 00/ REINSPECTION FEE REQUIRED. Prior to next inspection. fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection. INSPECTION NO. INSPECTION RECORD Retain a copy with permit mil 0119 PERMIT NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd., #100, Tukwila. WA 98188 (206) 431-3670 Permit Inspection Request Line (206) 438-9350 Project: ©I V .y 3:i1 h F—)prtIS Type of Inspection: '1c i4q Tithed Address: Date Called: Special Instructions: Date Wanted: a.m. p.m. Requester: Phone No: Approved per applicable codes. ElCorrections required prior to approval. COMMENTS: Inspector: ,i4,/4,444 -eGfMNI ' Date: REINSPECTION FEE REQUIRED. Prior to next inspection, fee must be paid at 6300 Southcenter Blvd.. Suite 100. Call to schedule reinspection, I INSPECTION NUMBER INSPECTION RECORD Retain a copy with permit /V// -- off 7 PERMIT NUMBERS CITY OF TUKWILA FIRE DEPARTMENT 206-575-4407 Project: 401UQ %� A, 0 j t1� Sprinklers: y L" `7 Type of Inspection:/14 . /nr �e-q, /rte" 4 Address:/ Suite #: 41� 96 Contact Person: ( �Jv�-- Special Instructions: Phone No.: Approved per applicable codes. Corrections required prior to approval. COMMENTS: Sprinklers: y L" `7 /tel/vE- 6-,124v i.) FOr-- rQ l.. a1A 6 -,e -y. , \-tle'---) Hood & Duch, 'f'c,- l/ 'i fre-,---r? e-f•J ter l / %5 g Z! Ev&--1/ . r Permits: Occupancy Type:* Needs Shift Inspection: Sprinklers: y L" `7 Fire Alarm: \-tle'---) Hood & Duch, Monitor: Pre -Fire: a Permits: Occupancy Type:* Inspector: Z Date: 1+13//K Hrs.: / $100.00 REINSPECTION FEE REQUIRED. You will receive an invoice from the City of Tukwila Finance Department. Call to schedule a reinspection. Billing Address Attn: Company Name: Address: City: State: Zip: Word/Inspection Record Form.Doc 3/14/14 T.F.D. Form F.P. 113 EC Power Systems 2004 48th Avenue Court E Fife, WA 98424 P:253-517-1701 T: 800-678 -3673 F: 253-872-6947 Submittal Package Job Name: Holiday Inn Express Quote: 0026344454 Proposal: We are pleased to offer the following submittal for your const Thank you, Tamera Sottero, EC Power Systems REVIEWED FOR CODE COMPLIANCE APPROVED NOV 21 2017 City of Tukwila - RECEIVED CITY OF TUKWILA AUG 24 2017 PERMIT CENTER ING DIVISION DI NO EXCEPTIONS ❑ MAKE CORRECTIONS NOTED ❑ REJEC 1 ED 0 REVISE AND RESUBMIT THIS REVIEW IS FOR GENERAL.CONFORMANCE WITH DESIGN CONCEPT -ONLY. ANY DEVIATIONS FROM PLANS OR SPECIFICATIONS NOT CLEARLY NOTED BY THE CONTRACTOR HAS NOT BEEN REVIEWED. REVIEW SHALL NOT CONSTITUTE A COMPLETE CHECK OF ALL DETAILED DIMENSIONS OR COUNT OR SERVE TO RELIEVE THE CONTRACTOR OF CONTRACTUAL RESPONSIBILITY FOR ANY ERROR OR DEVIATION FROM THE CONTRACT REQUIREMENTS. ALLSTRUCTURE ENGINEEIRING LLC TIGARD, OREGON DATE 8.23.17 BY Ryan Hardie, PE, SE See page 71 for approved structural slab and mechanical anchorage requirements. Reinforce 12" deep concrete slab w/ (2) layers of #4 bars @.16" o.c. ("Tr 119 IKOHUERe Power Systems TABLE OF CONTENTS Section Quote Model 100REOZJF Spec Sheets Model KCS-ACTA-0400S Spec Sheets Specification Sheet Specification Sheet Specification Sheet Specification Sheet Specification Sheet Specification Sheet Specification Sheet Specification Sheet Specification Sheet Specification Sheet Alternator Data Sound Data Emissions Data DimensionalDrawings WiringSchematicDiagrams Misc Sub -Section Controller Circuit Breaker Circuit Breaker Circuit Breaker Battery Weather/ Sound Enclosure Packaging Voltage Regulator Remote Serial Annunciator Transfer Switch Transfer Switch Controls Alternator Data Sheet Sound Data Sheet Emissions Data Emissions Data Generator Accessories Controller Enclosure Seismic Instruction State Tank Transfer Switch Transfer Switch Controller Schematic Diagram Interconnection Diagram Remote Serial Annunciator Remote Serial Annunciator Transfer Switch Transfer Switch Battery Battery Charger Battery Charger Assembly Block Heater Block Heater Circuit Breaker Literature G6-100 G6-88 Circuit Breaker Trip Curves L Frame Breaker Battery Enclosure Package Voltage Regulator G6-139 Spec ATS Accessories G11-127 4R9X Sound Data EPA Certificate Emissions Data ADV -8181 ADV -7648 ADV -7935 ADV -7647 ADV -8629 ADV -8522 ADV -7456 ADV -8570 ADV -8041 GM78246 ADV -6990 GM62554 GM89645 GM89646 244578 GM87448 GM94447 326220 GM75557 ADV -5912 KOH Power Systems Warranty Certification Pre -Startup Checklist Circuit Breaker X-6304 Circuit Breaker Mounting ADV -7371 Emergency Stop A222654 Warranty TP -5373 Warranty TP -5374 Warranty . TP -5497 Warranty TP -6085 IBC Seismic G18-206 ISO9001 Certificate G15-152 Prototype Test Certificate G18-56 Pre -Startup Checklist PreStartUpCheckList EC POWER SYS T E M S E C Power Systems Your Industrial Power Source 2004 48th Ave. Ct. E • Fife, WA 98424 www.ecpower.com Reference Quotation: 26344454 KOHLER POWER' Bill of Material — Holiday Inn Express Kohler 100KW standby generator model number: 100REOZJF Generator Configuration: Diesel fueled 100Kw/125KVA, 347 output amps Voltage, 60Hz, 120/208V, 3Ph, 4W, 0.8PF Nameplate Rating, Standby 130 Degree UL2200 Listed Seismic Certification Unit mounted radiator Electronic governor Standard duty air cleaner w/restriction indicator Engine Block Heater, 1500W, 120V Controller: DEC3000 Controller with digital meters and gauges, NFPA 110 compliant Engine Run Relay 2 input/5 output relay module Electrical System: Starting battery, rack and cables Battery charger, 10 amp, with alarms Mainline breaker, 400 amp, Thermal Magnetic trip, 80% rated (standard load side lugs only) Enclosure and Fuel System: Sound attenuated weather enclosure, steel construction Internally mounted critical muffler, flex connector, rain cap Rodent guards UL142 double wall sub -base fuel tank, 215 gal, 24 hrs at full rated load Leak alarm, high/low fuel alarms, normal and emergency vent caps, 12' normal vent extension Flexible fuel lines 5 gallon fill/spill containment w/95% shutoff Misc: Remote Emergency Stop Switch Remote Annunciator Coolant/lube oil Seismic anchor plates Operation & Maintenance Manual 2 Year, 2000 Hr Warranty Portland • Seattle Area • Boise • Salt Lake City • Denver Area • Billings ec POWER SYSTEMS E C Power Systems Your Industrial Power Source 2004 48th Ave. Ct. E Fife, WA 98424 www.ecpower.com Testing, Startup and Training: Kohler standard factory testing at rated power factor On site testing to include start up, testing and calibration with available building Toad 1 Hour load bank test Owner training at time of startup Kohler automatic transfer switch: KCS-ACTA-0400S 400 Amp, 3 pole, 4 wire, 208 volt, UL1008 NEMA 1 Enclosure Seismic Certified Adjustable time delays for start/transfer/re-transfer/cooldown Exercise Clock Test Switch 2 Year Warranty Operation & Maintenance Manual Project Specific Exceptions and Clarifications: 1. This quotation is based on bill of material above only; no specification. Contractor to review bill of material and verify it meets project requirements. General Exceptions and Clarifications: 1. Off-loading at the job site is excluded. 2., All fuel, fuel piping, and connections excluded. 3. No retainage is allowed. 4. Start-up testing and warranty validation includes one trip to jobsite during normal working hours. If equipment is not ready for start-up when we arrive at the jobsite, there may be additional charges for a return trip. 5 Kohler factory recommended field testing provided. NETA ATS testing, or any other 3rd party testing not included unless otherwise noted. 6. Training to be performed at start-up or subject to additional charges. 7. Additional 0 & M's will be $50.00 net each. 8. All piping, wiring, anchoring, and permits are by others. 9. Equipment is shipped FOB factory, with freight prepaid and allowed to the job site unless otherwise noted. 10. Compliance with National Electrical Code, NFPA, IFC, and state and local fire codes is the responsibility of the installing contractor. Special fuel tank labeling and venting/ filling equipment may be required, but is excluded unless otherwise noted. 11. Breaker coordination studies excluded. Alternate breakers required as a result of a coordination study are the responsibility of others. 12. Local codes may require outdoor generators to have a Service Rated disconnect. We are not providing a Service Rated disconnect unless it is specifically noted in this quotation. 13. TVSS devices for the generator or transfer switch(es) are excluded unless otherwise noted. 14. IBC seismic certification excluded unless otherwise noted. 15. Prices do not include any applicable taxes. 16. All orders are subject to E C Power Systems Terms and Conditions. 17. Shipments are subject to manufacturer's lead times and transit times. E C Power Systems assumes no responsibility for delays that are beyond our control and will not pay for liquidated damages. Portland • Seattle Area • Boise • Salt Lake City • Denver Area • Billings KOHLER. Power Systems Spec Sheets KALER Power Systems 100REOZJ F Diesel raAtIONAMLY'#t= Generator Set Ratings Standard Features • Kohler Co. provides one -source responsibility for the generating system and accessories. • The generator set and its components are prototype -tested, factory - built, and production -tested. • The 60 Hz generator set offers a UL 2200 listing. • The generator set accepts rated load in one step. • The 60 Hz generator set meets NFPA 110, Level 1, when equipped with the necessary accessories and installed per NFPA standards. • A one-year limited warranty covers all systems and components. Two-, five-, and ten-year extended warranties are also available. • Tier 3 EPA -certified for Stationary Emergency Applications Alternator Features • The unique Fast -Response X excitation system delivers excellent voltage response and short circuit capability using a rare-earth, permanent magnet (PM) -excited alternator. • The brushless, rotating -field alternator has broad range reconnectability. Other Features • Controllers are available for all applications. See controller features inside. • The low coolant level shutdown prevents overheating (standard on radiator models only),Integral vibration isolation eliminates the need for under -unit vibration spring isolators. • Multiple circuit breaker configurations. Standby130C Ratings Alternator Voltage Ph Hz kW/kVA Amps 4R9X 120/208,; r601 140 RATINGS: All three-phase units are rated at 0.8 power factor. All single-phase units are rated at 1.0 power factor. Standby Ratings: The standby rating is applicable to varying loads for the duration of a power outage. There is no overload capability for this rating. Prime Power Ratings: At varying load, the number of generator set operating hours is unlimited. A 10% overload capacity is available for one hour in twelve. Ratings are in accordance with ISO -8528-1 and ISO -3046-1. For limited running time and continuous ratings, consult the factory. Obtain technical information bulletin (TIB -101) far ratings guidelines, complete ratings definitions, and site condition derates. The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Model: 100REOZJF, continued Alternator Specifications Specifications Alternator Alternator manufacturer Kohler Type 4 -Pole, Rotating -Field Exciter type Brushless, Rare -Earth Permanent -Magnet Leads, quantity 12, Reconnectable Voltage regulator Solid State, Volts/Hz Insulation NEMA MG1 Insulation: Material Class H Insulation: Temperature Rise 130°C, Standby Bearing: quantity, type . 1, Sealed Coupling Flexible disc Amortisseur windings Full Voltage regulation, no-load to full -load RMS Controller Dependent One -Step Load Acceptance 100% of rating Unbalanced load capability 100% of Rated Standby Current • NEMA MG1, IEEE, and ANSI standards compliance for temperature rise and motor starting. • Sustained short-circuit current of up to 300% of the rated current for up to 10 seconds. • Sustained short-circuit current enabling down stream circuit breakers to trip without collapsing the alternator field. • Self -ventilated and dripproof construction. • Vacuum -impregnated windings with fungus -resistant epoxy varnish for dependability and long life. • Superior voltage waveform from a two-thirds pitch stator and skewed rotor. Engine Engine Specification Engine Manufacturer John Deere Engine Model 4045HF2851 Engine: type 4 -Cycle, Turbocharged, Charge Air -Cooled Cylinder arrangement 4 Inline Displacement, L (cu. in.) 4.5 (276) Bore and stroke, mm (in.) 106 x 127 (4.19 x 5.00) Compression ratio 19:01 Piston speed, m/min. (ft./min.) 457 (1500) Main bearings: quantity, type 5, Replaceable Insert Rated rpm 1800 Max. power at rated rpm, kWm (BHP) 118 (158) Cylinder head material Cast Iron Crankshaft material Forged Steel Valve (exhaust) material Intake Chromium -Silicon Steel Valve (exhaust) material Exhaust Stainless Steel Governor: type, make/model JDEC Electronic L16 Denso HP3 Frequency regulation, no-load to -full load Isochronous Frequency regulation, steady state ±0.25% Frequency Fixed Air cleaner type, all models Dry Model: 100REOZJF, continued Exhaust Exhaust System Exhaust Manifold Type Exhaust flow at rated kW, m3/min. (cfm) Exhaust temperature at rated kW, dry exhaust, °C (°F) Maximum allowable back pressure, kPa (in. Hg) Exh. outlet size at eng. hookup, mm (in.) Engine Electrical Dry 22.8 (805) 580 (1076) 7.5 (2.2) 98 (3.86) Engine Electrical System Battery charging alternator Battery charging alternator: Ground (negative/positive) Battery charging alternator: Volts (DC) Battery charging alternator: Ampere rating Starter motor rated voltage (DC) Battery, recommended cold cranking amps (CCA): Qty., CCA rating each Battery voltage (DC) Fuel 12 Volt Negative 12 65 12 One, 640 12 Fuel System Fuel type Fuel supply line, min. ID, mm (in.) Fuel return line, min. ID, mm (in.) Max. lift, fuel pump: type, m (ft.) Max. fuel flow, Lph (gph) Max. return line restriction, kPa (in. Hg) Fuel prime pump Fuel Filter Secondary Fuel Filter Primary Fuel Filter Water Separator Recommended fuel Lubrication Diesel 11.0 (0.44) 6.0 (0.25) Engine -Driven, 1.8 (6.0) 74.6 (19.7) 20 (5.9) Manual 2 Microns@ 98% Efficiency 30 Microns Yes #2 Diesel Lubrication System Type Oil pan capacity, L (qt.) Oil pan capacity with filter, L (qt.) Oil filter: quantity, type Oil cooler Full Pressure 14.7 (15.5) 15.6 (16.5) 1, Cartridge Water -Cooled Model: 100REOZJF, continued Cooling Radiator System Ambient temperature, °C (°F) 50 (122) Engine jacket water capacity, L (gal.) 8.5 (2.25) Radiator system capacity, including engine, L (gal.) 20.1 (5.3) Engine jacket water flow, Lpm (gpm) 182 (48) Heat rejected to cooling water at rated kW, dry exhaust, kW (Btu/min.) 62 (3544) Heat rejected to air charge cooler at rated kW, dry exhaust, kW (Btu/ 20 (1127) min.) Water pump type Centrifugal Fan diameter, including blades, mm (in.) 600 (23.6) Fan, kWm (HP) 6.6 (8.8) Max. restriction of cooling air, intake and discharge side of radiator, 0.125 (0.5) kPA (in. H20) * Enclosure with internal silencer reduces ambient temperature capability by 5°C (9°F). Operation Requirements Air Requirements Radiator -cooled cooling air, m3/min. (scfm) * Combustion air, m3/min. (cfm) Heat rejected to ambient air: Engine, kW (Btu/min.) Heat rejected to ambient air: Alternator, kW (Btu/min.) Radiator -cooled cooling air, m3/min. (scfm) * Combustion air, m3/min. (cfm) Heat rejected to ambient air: Engine, kW (Btu/min.) Heat rejected to ambient air: Alternator, kW (Btu/min.) *Air density = 1.20 kg/m3 (0.075 Ibm/ft3) Fuel Consumption 142 (5000) 8.2 (288) 25.0 (1420) 11.6 (660) 142 (5000) 8.2 (288) 25.0 (1420) 11.6 (660) Diesel, Lph (gph), at % load Rating I~Standby Fuel Consumption at 100% load! Standby Fuel Consumption at 75% load) (Standby Fuel Consumption at 50% load) {Standby Fuel Consumption at 25% loadl Prime Fuel Consumption at 100% load Prime Fuel Consumption at 75% load Prime Fuel Consumption at 50% load Prime Fuel Consumption at 25% load Dimensions and Weights (31.0 Lph (8.2 gph); (25.0 Lph (6.6 gp ) s (17.8 Lph (4 7_gph) (9.5 Lph (2.5 gph)\ 27.6 Lph (7.3 gph) 22.7 Lph (6.0 gph) 14.4 Lph (3.8 gph) 7.6 Lph (2.0 gph) Dim Weight Spec Dim Weight Value Fuel Diesel Engine Manufacturer John Deere Overall Size, L x W x H, mm (in.): Wide Skid See Enclosure ADV Drawing Overall Size, L x W x H, mm (in.): Narrow Skid 2334 x 864 x 1216 (91.89 x 34.02 x 47.90) Weight (radiator model), wet, kg (Ib.): 1234 (2720) Model: 100REOZJF, continued NOTE: This drawing is provided for reference only and should not be used for planning installation. Contact your local distributor for more detailed information. Industrial Generator Set Accessories KOHLER. Power Systems Generator Set Controller 09001 to .. .. •'. rsrrnns NATIONALLY REGISTERED Decision -Maker® 3000 ;.Kohler0.2 ecision Maker®' 3000't ontro erg General Description and Function The Decision -Maker® 3000 generator set controller provides advanced control, system monitoring, and system diagnostics for optimum performance. The Decision -Maker® 3000 controller meets NFPA 110, Level 1 when equipped with the necessary accessories and installed per NFPA standards. The Decision -Maker® 3000 controller uses a patented hybrid , voltage regulator and unique software logic to manage alternator thermal overload protection features normally requiring additional hardware. Additional features include: • A digital display and pushbutton/rotary selector dial provide easy local access to data. • Measurements selectable in metric or English units. • The controller can communicate directly with a personal computer via a network or serial configuration using SiteTech- or Monitor III software. • The controller supports Modbus® protocol. Use with serial bus or Ethernet networks. (Ethernet requires an external Modbus®/Ethernet converter module.) • Scrolling display shows critical data at a glance. • Digital display of power metering (kW and kVA). • Integrated hybrid voltage regulator providing ±0.r. regulation. • Built-in alternator thermal overload protection. Modbus® is a registered trademark of Schneider Electric. G6-100 11/15g Page 1 Emergency Stop Switch Digital Display Alarm Horn (located _ _ — inside the controller) Master Control Buttons Off-Reset/Auto/Run with Lights User Interface Controls and Components • Emergency stop switch • Backlit LCD digital display with two lines of 12 characters (see User Interface Displays for menus) • Alarm horn indicates generator set shutdown and warning faults • Environmentally sealed membrane keypad with three master control buttons with lights o Off/Reset (red) o Auto (green) o Run (yellow) • Pushbutton/rotary selector dial for menu navigation o Rotate dial to access main menus o Push dial and rotate to access sub menus o Press dial for 3 seconds to return to top of main menu • Annunciator fault light o System shutdown (red) o System warning (yellow) • Alarm silence/lamp test button o Alarm silence o Lamp test • USB and RS -485 connections o Allows software upgrades o Provides access for diagnostics o PC communication using SiteTech" or Monitor III software • Dedicated user inputs o Remote emergency stop switch o Remote 2 -wire start for transfer switch o Auxiliary shutdown • Integrated hybrid voltage regulator • Auto-resettable circuit protection mounted on circuit board. • One relay output standard. Optional five relay output available. • One analog and three digital inputs standard. Optional two inputs available. NFPA 110 Requirements In order to meet NFPA 110, Level 1 requirements, the generator set controller monitors the engine/generator functions/faults shown below. • Engine functions: o Overcrank o Low coolant temperature warning o High coolant temperature warning o High coolant temperature shutdown o Low oil pressure shutdown o Low oil pressure warning o High engine speed o Low fuel (level or pressure) * o Low coolant level o EPS supplying load o High battery voltage o Low battery voltage • General functions: o Master switch not in auto o Battery charger fault * o Lamp test o Contacts for local and remote common alarm o Audible alarm silence button o Remote emergency stop * • Function requires optional input sensors or kits and is engine dependent, see Controller Displays as Provided by the Engine ECM. Pushbutton/Rotary Selector Dial Annunciator Fault Light Red -Shutdown, Yellow -Warning Alarm Silence/Lamp Test Button with Light USB Communication Connection User Interface Displays The listing below has • denoting main menus and o denoting sub -menus. • • • • • • • • • • • • • Overview o Software version o Active shutdowns and warnings (if any are present) o Engine run time, total hours o Average voltage line -to -line o Frequency o Average current o Coolant temperature o Fuel level or pressure * o Oil pressure o Battery voltage Engine Metering o Engine speed o Oil pressure o Coolant temperature o Battery voltage Generator Metering o Total power, VA o Total power, W o Rated power, % o Voltage, L -L and L -N for all phases o Current, L1, L2, L3 o Frequency GenSet Information o Generator set model number o Generator set serial number o Controller serial number GenSet Run Time o Engine run time, total hours o Engine loaded, hours o Number of engine starts o Total energy, kWh GenSet System o System voltage o System frequency, 50 or 60 Hz o System phase, single or three (wye or delta) o Power rating, kW o Amp rating o Power type, standby or prime o Measurement units, metric or English (user selectable) o Alarm silence, always or auto only (NFPA 110) o Manual speed adjust * GenSet Calibration o Voltage, L -L and L -N for all phases o Current, L1, L2, L3 o Reset calibration Voltage Regulation o Adjust voltage, ±10% Digital Inputs o Input settings and status Digital Outputs o Output settings and status Analog Inputs o Input settings and status Event Log o Event history (stores up to 1000 system events) Selector Switch (requires initial activation by SiteTech") G6-100 11/159 Page 2 iii .. .0 ` Volts L1-L2: 480.0 V �• _.— OFF/RESET 0 ,, 0 .�, AUTO 0 l Il DJ RUN ALARM LAMP FAULT 0 , �� .� .-_ SILENCE/ TEST User Interface Controls and Components • Emergency stop switch • Backlit LCD digital display with two lines of 12 characters (see User Interface Displays for menus) • Alarm horn indicates generator set shutdown and warning faults • Environmentally sealed membrane keypad with three master control buttons with lights o Off/Reset (red) o Auto (green) o Run (yellow) • Pushbutton/rotary selector dial for menu navigation o Rotate dial to access main menus o Push dial and rotate to access sub menus o Press dial for 3 seconds to return to top of main menu • Annunciator fault light o System shutdown (red) o System warning (yellow) • Alarm silence/lamp test button o Alarm silence o Lamp test • USB and RS -485 connections o Allows software upgrades o Provides access for diagnostics o PC communication using SiteTech" or Monitor III software • Dedicated user inputs o Remote emergency stop switch o Remote 2 -wire start for transfer switch o Auxiliary shutdown • Integrated hybrid voltage regulator • Auto-resettable circuit protection mounted on circuit board. • One relay output standard. Optional five relay output available. • One analog and three digital inputs standard. Optional two inputs available. NFPA 110 Requirements In order to meet NFPA 110, Level 1 requirements, the generator set controller monitors the engine/generator functions/faults shown below. • Engine functions: o Overcrank o Low coolant temperature warning o High coolant temperature warning o High coolant temperature shutdown o Low oil pressure shutdown o Low oil pressure warning o High engine speed o Low fuel (level or pressure) * o Low coolant level o EPS supplying load o High battery voltage o Low battery voltage • General functions: o Master switch not in auto o Battery charger fault * o Lamp test o Contacts for local and remote common alarm o Audible alarm silence button o Remote emergency stop * • Function requires optional input sensors or kits and is engine dependent, see Controller Displays as Provided by the Engine ECM. Pushbutton/Rotary Selector Dial Annunciator Fault Light Red -Shutdown, Yellow -Warning Alarm Silence/Lamp Test Button with Light USB Communication Connection User Interface Displays The listing below has • denoting main menus and o denoting sub -menus. • • • • • • • • • • • • • Overview o Software version o Active shutdowns and warnings (if any are present) o Engine run time, total hours o Average voltage line -to -line o Frequency o Average current o Coolant temperature o Fuel level or pressure * o Oil pressure o Battery voltage Engine Metering o Engine speed o Oil pressure o Coolant temperature o Battery voltage Generator Metering o Total power, VA o Total power, W o Rated power, % o Voltage, L -L and L -N for all phases o Current, L1, L2, L3 o Frequency GenSet Information o Generator set model number o Generator set serial number o Controller serial number GenSet Run Time o Engine run time, total hours o Engine loaded, hours o Number of engine starts o Total energy, kWh GenSet System o System voltage o System frequency, 50 or 60 Hz o System phase, single or three (wye or delta) o Power rating, kW o Amp rating o Power type, standby or prime o Measurement units, metric or English (user selectable) o Alarm silence, always or auto only (NFPA 110) o Manual speed adjust * GenSet Calibration o Voltage, L -L and L -N for all phases o Current, L1, L2, L3 o Reset calibration Voltage Regulation o Adjust voltage, ±10% Digital Inputs o Input settings and status Digital Outputs o Output settings and status Analog Inputs o Input settings and status Event Log o Event history (stores up to 1000 system events) Selector Switch (requires initial activation by SiteTech") G6-100 11/159 Page 2 Controller Features • AC Output Voltage Regulator Adjustment. The voltage adjustment provides a maximum of ±10% of the system voltage. • Alarm Silence. The controller can be set up to silence the alarm horn only when in the AUTO mode for NFPA-110 application or Always for user convenience. • Alternator Protection. The controller provides generator set overload and short circuit protection matched to each alternator for the particular voltage/phase configuration. • Automatic Restart. The controller automatic restart feature initiates the start routine and recrank after a failed start attempt. • Common Failure Relay. This relay is integrated on the controller circuit board. Contacts are rated 2 amps at 32 VDC or 0.5 amp at 120 VAC. • Communication. Controller communication is available. • Cyclic Cranking. The controller has programmable cyclic cranking. • ECM Diagnostics. The controller displays engine ECM fault code descriptions to help in engine troubleshooting. • Engine Start Aid. The starting aid feature provides control for an optional engine starting aid. • Event Logging. The controller keeps a record (up to 1000 entries) for warning and shutdown faults. This fault information becomes a stored record of system events and can be reset. • Historical Data Logging. Total number of generator set successful starts is recorded and displayed. • Integrated Hybrid Voltage Regulator. The voltage regulator provides ±0.5% no-load to full -load regulation with three-phase sensing. • Lamp Test. Press the alarm silence/lamp test button to verify functionality of the indicator lights. • LCD Display. Adjustable contrast for improving visibility. • Measurement Units. The controller provides selection of English or metric displays. • Power Metering. Controller digital display provides kW and kVA. • Programming Access (USB). Provides software upgrades and diagnostics. • Remote Reset. The remote reset function resets faults and allows restarting of the generator set without going to the master control switch off/reset position. • Remote Monitoring Panel. The controller is compatible with the Kohler® Remote Serial Annunciator. • Run Time Hourmeter. The generator set run time is displayed. • Time Delay Engine Cooldown (TDEC). The TDEC provides a time delay before the generator set shuts down. • Time Delay Engine Start (IDES). The TDES provides a time delay before the generator set starts. • Voltage Selection Menu. This menu provides the capability of quickly switching controller voltage calibrations. Requires initial activation using SiteTech"' software. NOTE: Generator set output leads require voltage reconnection. Controller Functions The following chart shows which functions cause a warning or shutdown. All functions are available as relay outputs. Warning causes the fault light to show yellow and sounds the alarm horn signaling an impending problem. Shutdown causes the fault light to show red, sounds the alarm horn, and stops the generator set. Warning Function Shutdown Function Critically high fuel level * 0 ECM communication loss • ECM diagnostics • • Engine over speed •1. Engine start aid active Engine under speed • Fuel tank leak * 0 0 High battery voltage • High coolant temperature • et High fuel level * 0 Low battery voltage • Low coolant level • Low coolant temperature • Low cranking voltage • Low engine oil level * 0 0 Low fuel level (diesel models) * 0 0 Low fuel pressure (gas models) * 0 Low oil pressure • •; No coolant temperature signal • No oil pressure signal • Overcrank •1 Speed sensor fault • Alarm horn silenced Analog inputs 0 0 Battery charger fault * • Chicago code active * Common fault (includes t) • Common warning • Digital inputs 0 0 Emergency stop •1. Engine cooldown (delay) active Engine start delay active Engine started Engine stopped EPS supplying load Generator running Input/output communication loss • Internal failure • Master switch not in auto • NFPA 110 alarm active Remote start System ready Generator Fu AC sensing loss • • Alternator protection • Ground fault input * • kW overload • Locked rotor • Overfrequency • Overvoltage (each phase) • Underfrequency • Undervoltage (each phase) • • Standard function o Available user function * Function requires optional input sensors or kits and is engine dependent; see Controller Displays as Provided by the Engine ECM. t Items included with common fault shutdown G6-100 11/15g Page 3 KOHLER CO., Kohler, Wisconsin 53044 USA Phone 920-457-4441, Fax 920-459-1646 For the nearest sales and service outlet in the US and Canada, phone 1-800-544-2444 KOHLERPower.com Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65) 6264-6422, Fax (65) 6264-6455 Controller Displays as Provided by the Engine ECM (availability subject to change by the engine manufacturer) Display GM/PSI Doosan John Deere (JDEC) Volvo (EMS 11) Volvo (EDC 111) DD/MTU (ADEC) Ambient temperature X Charge air pressure X X X X X Charge air temperature X X X X X Coolant level X X X Coolant pressure X X Coolant temperature X X X X X X Crankcase pressure X X ECM battery voltage X X X ECM fault codes X X X X X X ECM serial number X Engine model number X X Engine serial number X X Engine speed X X X X X X Fuel pressure X X Fuel rate X X X X X X Fuel temperature X X X X Oil level X Oil pressure X X X X X X Oil temperature X X X Trip fuel X X X NOTE: 15-60REOZK (Kohler KDI engines) do not include an ECM as standard equipment. REOZMD/ROZMC (Mitsubishi engines) have an ECM but do not send signals to the generator set controller. Controller Specifications Decision -Maker® 3000—Software Version 3.11 or higher • Power source with circuit protection: 12- or 24 -volt DC • Power drain: 200 milliamps at 12 VDC or 100 milliamps at 24 VDC • Humidity range: 5% to 95% noncondensing • Operating temperature range: -40°C to +70°C (-40°F to +158°F) • Storage temperature range: -40°C to +85°C (-40°F to +185°F) • Standards: o CE Directive o NFPA 99 o NFPA 110, Level 1 o CSA 282-09 o UL 508 o ASTM 8117 (salt spray test) • Panel dimensions—W x H, 229 x 160 mm (9.0 x 6.3 in.) Communication and PC Software Available Options Refer to G6-76 Monitor III Software and the communication literature for additional communication and PC software information including Modbus® communication. ❑ Monitor 111 Software for Monitoring and Control (Windows• -based user interface) ❑ Converter, Modbus®/Ethernet. Supports a power system using controllers accessed via the Ethernet. Converter is supplied with an IP address by the site administrator. Refer to G6-79 for converter details. ❑ Converter, RS-232/RS-485. Supports a power system using controllers accessed via a serial (RS -232) connection. Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohler® generator set distributor for availability. Decision -Maker® 3000 Available Options ❑ Ploat/Equalize BatteryCharger available with 6 or"10 amp DC volt output. The 10 amp models are available with and without NFPA alarm to signal a battery charger fault. ❑ Manual Speed Adjust available for applications using closed transition ATS. Adjustment range for 60 Hz: 1751-1849 rpm (58.2-61.8 Hz) and for 50 Hz: 1451-1549 rpm (48.2-51.8 Hz). ❑ Prime Power Switch prevents battery drain during generator set non -operation periods and when the generator set battery cannot be maintained by an AC battery charger. ❑ Remote Emergency Stop;, Switch available as a wall mounted panel to remotely shut down the generator set. ❑ Remote Monitoring Panel.' The Kohler® Remote Serial Annunciator (RSA) enables the operator to monitor the status of the generator set from a remote location, which may be required for NFPA 99 and NFPA 110 installations. ❑ (Run Relay;provides a relay indicating that the generator set is running. ❑ Shunt Trip Wiring provides relay outputs to trip a shunt trip circuit breaker and to signal the common fault shutdowns. Contacts rated at 10 amps at 28 VDC or 120VAC. ❑ Twoanput/Ftve Output Module provides a generator set mounted panel with two inputs and five relay outputs. Modbus® is a registered trademark of Schneider Electric. Windows® is a registered trademark of Microsoft Corporation. DISTRIBUTED BY: © 2009, 2010, 2012, 2013, 2014, 2015 by Kohler Co., All rights reserved. G6-100 11/15g Page4 Industrial Generator Set Accessories KOHLER. Power Systems Line Circuit ers 15-2500: 99001 - KOHLER NATIONALLY R GISTERED Single Circuit Breaker Kit with Neutral Bus Bar 15-300 kW Model Shown 0 0 Multiple Circuit Breaker Kit with Neutral Bus Bar 180-300 kW Model Shown Li Multiple Circuit Breaker Kits with Neutral Bus Bar 350-2250 kW Model Shown (also applies to some 300 kW models) 0 :................ a 0 0 0 Circuit Breaker Kits with Neutral Bus Bar 800-2500 kW KD Model Shown Standard Features • The line circuit breaker interrupts the generator set output during a short circuit and protects the wiring when an overload occurs. Use the circuit breaker to manually disconnect the generator set from the load during generator set service. • Circuit breaker kits are mounted to the generator set and are provided with load -side lugs and neutral bus bar. • Kohler Co. offers a wide selection of molded -case line circuit breaker kits including single, dual, and multiple configurations for each generator set. • Four types of line circuit breakers are available: (see page 2 for definitions and pages 3 and 4 for application details) o Magnetic trip o Thermal magnetic trip o Electronic trip o Electronic with ground fault (LSIG) trip • In addition, line circuit breakers are offered with 80% and 100% ratings. • Single line circuit breaker kits allow circuit protection of the entire electrical system Toad. • Dual line circuit breaker kits allow circuit protection of selected priority loads from the remaining electrical system Toad. • Multiple line circuit breaker kits with field connection barrier allow circuit protection for special applications (350-2500 kW models and selected 80-300 kW models). • Up to four line circuit breakers can be used on 350-2500 kW models. • Line circuit breakers comply with the following codes and standards unless otherwise stated. o UL 489 Molded Case Circuit Breakers o UL 1077 Supplementary Protectors o UL 2200 Stationary Engine Generator Assemblies G6-88 3/17m Page 1 Line Circuit Breaker Types Magnetic Trip The magnetic trip features an electromagnet in series with the load contacts and a moveable armature to activate the trip mechanism. When a sudden and excessive current such as a short circuit occurs, the electromagnet attracts the armature resulting in an instantaneous trip. Thermal Magnetic Trip Thermal magnetic trip contains a thermal portion with a bimetallic strip that reacts to the heat produced from the load current. Excessive current causes it to bend sufficiently to trip the mechanism. The trip delay is dependent on the duration and excess of the overload current. Elements are factory- calibrated. A combination of both thermal and magnetic features allows a delayed trip on an overload and an instantaneous trip on a short circuit condition. Electronic Trip These line circuit breakers use electronic controls and miniature current transformers to monitor electrical currents and trip when preset limits are exceeded. LI breakers are a combination of adjustable trip functions including long-time ampere rating, long-time delay, and instantaneous pickup. LSI breakers have all of the LI breaker features plus short -time pickup, short -time delay, and defeatable instantaneous pickup. LSIG breakers have all of the LSI breaker features plus ground -fault pickup and delay. Electronic with Ground Fault Trip The ground fault trip feature is referred to as LSIG in this document. Models with LSIG compare current flow in phase and neutral lines, and trip when current unbalance exists. Ground fault trip units are an integral part of the circuit breaker and are not available as field -installable kits. The ground fault pickup switch sets the current level at which the circuit breaker will trip after the ground fault delay. Ground fault pickup values are based on circuit breaker sensor plug only and not on the rating plug multiplier. Changing the rating plug multiplier has no effect on the ground fault pickup values. '80%o'Rated Circuit Breaker`. Most molded -case circuit breakers are 80% rated devices. An 80% rated circuit breaker can only be applied at 80% of its rating for continuous loads as defined by NFPA 70. Circuit conductors used with 80% rated circuit breakers are required to be rated for 100% of the circuit breaker's rating. The 80% rated circuit breakers are typically at a lower cost than the 100% rated circuit breaker but load growth is limited. 100% Rated Circuit Breaker Applications where all UL and NEC restrictions are met can use 100% rated circuit breakers where 100% rated circuits can carry 100% of the circuit breaker and conductor current rating. The 100% rated circuit breakers are typically at a higher cost than the 80% rated circuit breaker but have load growth possibilities. When applying 100% rated circuit breakers, comply with the various restrictions including UL Standard 489 and NEC Section 210. If any of the 100% rated circuit breaker restrictions are not met, the circuit breaker becomes an 80% rated circuit breaker. Line Circuit Breaker Options ❑ Lockout Device (padlock attachment) This field -installable handle padlock attachment is available for manually operated circuit breakers. The attachment can accommodate three padlocks and will lock the circuit breaker in the OFF position only. ❑ Lugs Various lug sizes are available to accommodate multiple cable sizes for connection to the neutral or bus bar. ❑ Overcurrent Trip Switch The overcurrent trip switch indicates that the circuit breaker has tripped due to overload, ground fault, or short circuit and returns to the deenergized state when the circuit breaker is reset. ❑ Shunt Trip, 12 VDC or 24 VDC A shunt trip option provides a solenoid within the circuit breaker case that, when momentarily energized from a remote source, activates the trip mechanism. This feature allows the circuit breaker to be tripped by customer -selected faults such as alternator overload or overspeed. The circuit breaker must be reset locally after being tripped. Tripping has priority over manual or motor operator closing. ❑ Shunt Trip Wiring Connects the shunt trip to the generator set controller. (standard on KD models with the APM802 controller) ❑ Undervoltage Trip, 12 VDC or 24 VDC The undervoltage trips the circuit breaker when the control voltage drops below the preset threshold of 35%-70% of the rated voltage. ❑ Alarm Switch The alarm switch indicates that the circuit breaker is in a tripped position caused by an overload, short circuit, ground fault, the operation of the shunt trip, an undervoltage trip, or the push -to - trip pushbutton. The alarm resets when the circuit breaker is reset. ❑ Auxiliary Contacts These switches send a signal indicating whether the main circuit breaker contacts are in the open or closed position. ❑ Breaker Separators (350-2500 kW) Provides adequate clearance between breaker circuits. ❑ Bus Bars Bus bar kits offer a convenient way to connect load leads to the generator set when a circuit breaker is not present. 15-300 kW. Bus bar kits are available on alternators with leads for connection to the generator set when circuit breakers are not ordered. 350-2500 kW. A bus bar kit is provided when no circuit breaker is ordered. Bus bars are also available in combination with circuit breakers or other bus bars on the opposite side of the junction box. On medium voltage (3.3 kV and above) units, a bus bar kit is standard (not applicable to KD models). ❑ Field Connection Barrier Provides installer wiring isolation from factory connections. ❑ Ground Fault Annunciation A relay contact for customer connection indicates a ground fault condition and is part of a ground fault alarm. G6-88 3/17m Page 2 15-300 kW Line Circuit Breaker Specifications 80% Rating Circuit Breaker Alt. Model Ampere Range Trip Type C. B. Frame Size 4D/4E 15-150 Thermal magnetic HD 60-150 Electronic LI Electronic LSI Electronic LSIG 60-150 Electronic LI HG Electronic LSI Electronic LSIG 4P/4PX/ 4Q/4QX 30-100 Magnetic, UL 1077 E (480 V max.) Magnetic, UL 1077 with 12 V shunt trip Magnetic, UL 1077 with 24 V shunt trip 15-150 Thermal magnetic HD 60-150 Electronic LI Electronic LSI Electronic LSIG 60-150 Electronic LI HG Electronic LSI Electronic LSIG 30 Magnetic 9-325 HJ 50 Magnetic 84-546 100 Magnetic 180-1040 150 Magnetic 348-1690 175-250 Thermal magnetic JD 250 Electronic LI Electronic LSI Electronic LSIG 250 Electronic LI JG Electronic LSI Electronic LSIG 250 Magnetic only 684-2500 JJ 300-400 Thermal magnetic LA 400 Magnetic 500-1000 LA Magnetic 750-1600 Magnetic 1000-2000 Magnetic 1125-2250 Magnetic 1250-2500 Magnetic1500-3000 Magnetic 1750-3500 Magnetic 2000-4000 400 Electronic LI LG Electronic LSI Electronic LSIG 4RX 4S/4SX 4TX 4V 30-100 Magnetic, UL 1077 E 480 V max.) Magnetic, UL 1077 with 12 V shunt trip Magnetic, UL 1077 with 24 V shunt trip Alt. Model Ampere Range Trip Type C. B. Frame Size ;4RX` 4S/4SX 4TX/4V 4UA 4M6226 15-150 Thermal magnetic HD 60-150 Electronic LI Electronic LSI Electronic LSIG 60-150 Electronic LI HG Electronic LSI Electronic LSIG 30 Magnetic 9-325 HJ 50 Magnetic 84-546 100 Magnetic 180-1040 150 Magnetic 348-1690 175-250 Thermal magnetic JD 250 Electronic LI Electronic LSI Electronic LSIG 250 Electronic LI JG Electronic LSI Electronic LSIG 250 Magnetic only 684-2500 JJ 300=400'- Thermal magnetic LA 400 Magnetic 500-1000 LA Magnetic 750-1600 Magnetic 1000-2000 Magnetic 1125-2250 Magnetic 1250-2500 Magnetic1500-3000 Magnetic 1750-3500 Magnetic 2000-4000 400-600 Electronic LI LG Electronic LSI Electronic LSIG 800 Electronic LSI PG Electronic LSIG 700-800 Thermal magnetic MG 4UA 4M6226 1000-1200 Thermal magnetic PG Electronic LSI Electronic LSIG 1200 Thermal Magnetic PJ Electronic LSI Electronic LSIG G6-88 3/17m Page 3 100% Rating Circuit Breaker Alt. Model Ampere Range Trip Type C. B. Frame Size 4D/4E 15-150 Thermal magnetic HD 60-150 Electronic LI Electronic LSI Electronic LSIG 60-150 Electronic LI HG Electronic LSI Electronic LSIG 4P/4PX 4Q/4QX 15-150 Thermal magnetic HD 60-150 Electronic LI Electronic LSI Electronic LSIG 60-150 Electronic LI HG Electronic LSI Electronic LSIG 250 Electronic LI JD Electronic LSI Electronic LSIG 250 Electronic LI JG Electronic LSI Electronic LSIG 400 Electronic LI LG Electronic LSI Electronic LSIG 4RX 4S/4SX 4V 4UA 4M6226 15-150 Thermal magnetic HD 60-150 Electronic LI Electronic LSI Electronic LSIG 60-150 Electronic LI HG Electronic LSI Electronic LSIG 175-250 Thermal magnetic JD 250 Electronic LI Electronic LSI Electronic LSIG 250 Electronic LI JG Electronic LSI Electronic LSIG 400 Electronic LI LG Electronic LSI Electronic LSIG 600-800 Electronic LSI PG Electronic LSIG 4UA 4M6226 1000-1200 Electronic LSI PG Electronic LSIG 1200 Electronic LSI PJ Electronic LSIG Interrupting Ratings Circuit Breaker Frame Size 240 Volt, kA 480 Volt, kA 600 Volt, kA HD 25 18 14 HG 65 35 18 HJ 100 65 25 JD 25 18 14 JG 65 35 18 JJ 100 65 25 A . 42= t30 22 LG 65 35 18 MG PG PJ 100 65 25 PL 125 100 25 Circuit Breaker Lugs Per Phase (AI/Cu) Frame Size Ampere Range Wire Range E (480 V max.) 30-100 Up to two wire terminals fitting 10-32 or 1/4-20 stud H 15-150 One #14 to 3/0 J 175 One 1/0 to 4/0 200-250 One 3/0 to 350 kcmil LA• 300 ;4001 a #1 to 600 kcmil or Two #1 to 25045'64 LG 400-600 Two 2/0 to 500 kcmil AL/CU M 700-800 Three 3/0 to 500 kcmil P 600-800 Three 3/0 to 500 kcmil 1000-1200 Four 3/0 to 500 kcmil Mechanical Load Lugs Included with H, J, and LG LSIG Neutrals H60-150 One #14 to 3/0 AL/CU J 250 One 3/0 to 350 kcmil AL/CU LG 400-600 Two 4/0 to 500 kcmil AL/CU G6-88 3/17m Page 4 15-300 kW Line Circuit Breaker Applications Single Circuit Breaker Installations' A generator set with a single circuit breaker installed typically feeds a single transfer switch and then a distribution panel. This allows protection of the entire system. To Remaining Building Loads Single line circuit breaker configuration where circuit breaker can trip causing all power to building loads including priority load to be disrupted. To Priority Load(s) Multiple Circuit Breaker Installations A generator set with dual circuit breakers installed is used to separate critical loads. Typically, one circuit breaker will feed a main transfer switch with noncritical loads and the other circuit breaker will feed a second transfer switch that feeds critical or priority loads. Multiple circuit breakers allow circuit protection for special applications. First Second Line C.B. Line C.B. To Remaining Building Loads Dual line circuit breaker configuration where first circuit breaker can trip allowing second circuit breaker to continue supplying power to priority load(s). To Priority Load(s) Circuit Breaker Combinations Alternator Model First C. B. Frame Second C. B. Frame Third C. B. Frame Trip Type ALL except 4D/4E H — — All J — — LA — — LG — — 4D/4E H — — Standard or LSIG H H — No LSIG 4P/4PX 4Q/4QX H H or J — No LSIG J — LA — LG H, J or LG — 4RX 4S/4SX 4TX 4V M — — All P — — All HorJ HorJ — No LSIG LA H, J, or LA — LG H J or LG— M P HorJ HorJ HorJ 4UA 4M6226 MorP — — All H or J H or J — All LALA H, J, or — LG H, J, LA, or LG — MorP H, J, LA, or LG — P P — No LSIG H or J H or J H or J LALA H or J H or J H, J, or LA LG H or J H or J LA H, J, or LA LG H, J, LA, or LG MorP HorJ HorJ LA 1-1, J, or LA LG H, J, or LG G6-88 3/17m Page 5 MULTIPLES OF RATED CURRENT g tigegg? 4 4 -4- 000 matt 7000 MOO LA/LH FAMILY MOLDED CASE CIRCUIT BREAKERS -CHARACTERISTIC TRIP CURVE NO 6604 0030 MM. SWAM CatOttozoti AMMAtolt -SWAM Pieta ' . AtrAore tiat!rd s€0 30P0do CIRCUIT BREAKER INFORMATION € 206. mod two•. Pt!) € € • (a.T.PIP, RSA I I TAO too LA. t.01 2.” -€OW, aeo 2, AmpCF;MtkiTr*.000 athe bP*,Pf.ltloP galso30.*Id.1*Y10 owtotj ::otod;ittfidoii.o:oditt$, • A . . . . irrrOrcprrottt t ONOrAMANONO 00309 dare 00 based -do OTC 8.711771807 cord start, terminations are made :roitto conductors crf appropriate rettgrtt and ratings,. I I €i! 1 g 1 ,addotdp...at 300 20 10 to 7 rn z COO fn 33 03, Z 0 A : .1S t ,to .30 • 300 30, • ; 444J laAkfRufiti..EARnytidt-1-- (ATSon) UAT8QHZ I I 31S 0. .30 .01 .00 .000 .03 00 ;St0 *or &OS AXIS I to ;;•'. st. SQUARE D 'rotors ro,.t000 g ^3 8 • MULTIPLES OF RATED CURRENT / 111/11 Ez-amp . . 00 30 Ottnyi;;;;30.03000330000; Classes 660 and 735 Thermal -Magnetic Molded Case Circuit Breakers LA, LH and Q4 Circuit Breakers Description LA Circuit Breaker Q4 Circuit Breakers Ampere Interrupting Ratings (AIR) 400 -ampere frame circuit breakers with LA and LH circuit breakers rated 125 through 400 amperes and Q4 circuit breakers rated 250 through 400 amperes with the following features: • 2- and 3 -pole construction These circuit breakers have 2- and 3- pole construction built in a 3 -pole module. • Push -to -trip Yellow push -to -trip button mechanically trips the circuit breaker. • Trip indication The handle moves to the center position when the circuit breaker trips. • ON/OFF indication ON/OFF markings are on the face of the circuit breaker along with the international I/O markings. • Endurance (switching operations) 1,000 full -load operations 5,000 no-load operations • Thermal trip element Thermal trip elements are factory calibrated for 40°C per the UL 489 Standard. Calibration for 50°C is also available without the UL Listing. • Magnetic trip element The magnetic trip element on the LA, LH and Q4 circuit breakers is set by a single adjustment on the circuit breaker cover. • Mounting All LA, LH and Q4 circuit breakers can be mounted and operated in any position, and are not limited to vertical or horizontal mounting. Continued on next page Catalog Number Prefix No. of Poles Continuous Ampere Rating UL Listed Ampere Interrupting Ratings (AIR) RMS Symmetrical Amperes DC Volts Federal Specs. W -C-3758/ GEN IEC Ultimate Rating 415/240V 50/60 Hz Unit -mount I -LINE® AC Volts, 50/60 Hz 120 240 277 420'/ 480 600 125 250 500 157-1 947-2 LAL LA 2,3 125-400 42K 42K — 30K 30K 22K 10K 10K — 21a 30K — LHL• LH• 2,3 125-400 65K 65K — 35K 35K 25K 10K 10K — 23a 36K — LHL-DC* — 2, 3 — — — — — — — — — 20K — — — Q4L Q4 2, 3 250-400 25K 25K — — — — — — — 14b — — `Separate UL ratings available for 240Vand 480V grounded B single-phase systems. • UL Listed for 500 Vdc nom. 600 Vdc max. rating. The circuit breakers are suitable only for use with UPS (uninterruptible power supplies) and ungrounded systems. SQUARE D GROUPE SCHNEIDER Classes 660 and 735 Thermal -Magnetic Molded Case Circuit Breakers Description—Continued Accessories Accessory Field Installable Factory Installed Only* Shunt Trip LA, LH, Q4 Undervoltage Trip• LA, LH, Q4 1A1B Auxiliary Switches' LA, LH, Q4 N.O. or N.C. Bell Alarm•• LA, LH, Q4 Handle Tie LA, LH, Q4 Handle Extension LA, LH, Q4 Handle Padlock Attachment LA, LH, Q4 Electrical Motor Operator LA, LH, Q4 Walking Beam LA, LH Cylinder Lock LA, LH, Q4 AUL Listed accessory. •Right pole. * For LA and LH top -feed I -LINE® circuit breakers (jaws on OFF end) all accessories must be factory installed. 2 • I -LINE® construction All LA, LH and Q4 circuit breakers are available in I -LINE® plug -on construction. • Molded case switches Automatic molded case switches are available in LH 2- and 3 -pole construction. Molded case switches provide no overcurrent protection. • MAG-GARD® circuit breakers The LA MAG-GARD® circuit breakers comply with requirements for instantaneous trip circuit breakers. • Marine applications LA and LH 2- and 3 -pole circuit breakers are available for use on vessels over 65 feet in length. • Mining applications LA 2- and 3 -pole circuit breakers are available. • DC applications LAL and LHL 125-400 ampere circuit breakers are suitable for use on 125 and 250 Vdc systems. LHL-DC 3 -pole 250-400 ampere circuit breakers are suitable only for use with uninterruptible power supplies and ungrounded systems rated 500 Vdc nominal, 600 Vdc maximum. See AIR table on page 1 for ratings. • Ratings AIR — See table on page 1. • Standards/Files Circuit breakers UL 489/E10027 CSA C22.2 No 5.1/LR7551 IEC 157-1 Molded Case Switches UL1087/E33117 CSA C22.2 No. 5.2/LR32390 MAG-GARD® UL Recognized Component UL 489/E10027 CSA C22.2 No. 5.1/LR32390 Marine circuit breakers UL489/E85161 • Rerating Circuit breakers can be rerated for: • Ambient temperatures below 25°C or above 40°C • DC magnetic trip level • 400 Hz applications For more information see application guide SD361R1, "Determining Current Carrying Capacity in Special Applications." Classes 660 and 735 Thermal -Magnetic Molded Case Circuit Breakers Terminations AL400LA CU400LA PDC6LA20 PDC4LA250 CVC400LA5 AL400LH7 PDC12LA4 VC400LA3 Circuit breakers and molded case switches are provided with mechanical lugs for copper or aluminum conductors. Optional lugs are also available. • Reverse connection All LA, LH and Q4 circuit breakers are UL Listed, CSA Certified and IEC Rated for reverse connection without restrictions. Mechanical Lug Kit Information Kit Catalog Number (One lug per kit) Circuit Breaker Application Conductor Size and Type (one wire per lug) AWG/kcmil (mm2) Circuit Breaker Standard Ampere Rating AL400LA LA, LH, Q4 125-400 (1) #1-600 (50-300) AI/Cu (2) #1-250 (50-120) AI/Cu CU400LA LA, LH, Q4 125-400 (1) #1-600 (50-300) Cu (2) #1-250 (50-120) Cu AL400LH7 (optional) LA, LH, Q4 125-400 350-750 (185-400) AI/Cu Power Distribution Lugs Kit Catalog Number (One lug per kit) Circuit Breaker Applications Conductor Size and Type AWG/kcmil (mm2) PDC6LA20• LA, LH, Q4 (6) #12-#2/0 (2.5-70) Cu PDC12LA4* LA, LH, Q4 (12) #14-#4 (2.5-25) Cu PDC4LA250* LA, LH, Q4 (3) #14-#2 (2.5-35) Cu (1) #2-250 (35-120) Cu •For use in UL580 Industrial Control applications only. Must be used on the OFF end only when the OFF end is the load end. Crimp Lugs Kit Catalog Number Circuit Breaker Applications Conductor Size and Type AWG/kcmil (mm2) VC400LA3Lugs (Two (Two Lugs Per Kit) LA, LH, Q4 250-350 (120-185) AI/Cu (Two (Two Lugs Per Kit) Lugs LA, LH, Q4 #4-300 (25-150) AI/Cu VC400LALug (One (One Lug Per Kit) LA, LH, Q4 #2/0-500 (70-240) AI/Cu VC400LA7 (One Lug Per Kit) LA, LH, Q4 500-750 (240-400) Al 500 (240) Cu CVC400LA3 (TwoLugs Lugs Per Kit) LA, LH, Q4 #2/0-300 (70-150) Cu CVC400LA5 (OneLug Lug Per Kit) LA, LH, Q4 250-500 (120-240) Cu 3 Classes 660 and 735 Thermal -Magnetic Molded Case Circuit Breakers Dimensions 0.88 [22] Electrical Clearance/Wire Bending Space T 14.00 [356] 1.58 [40] 9.25 [235] ON 2.81 [71] 5.98 [152] 4.27 [109] OFF T 0 3.73 [95] 0 P'I 2.00 2.00 [51] [51] 0.98 [25] 3.87 [98] 2.86 [73] ON TRIPPED OFF RESET 0.25 [6] I 0 44 11.00 [279] 4.48 [114] [102] 581 [116] [147] Dual Dimensions: INCHES [Millimeters] LA1046A.1 Square D,©, and MAG-GARD and 1 -LINE are Registered Trademarks of Square D Company. Order No. 0660H09601 4 Square D Company 3700 Sixth Street SW Cedar Rapids, IA 52406 n SQUARE L7 GROUPE SCHNEIDER Industrial Generator Set Accessories I.OHLER Power Systems ,System Batteries 09001 • OEM N▪ AM:m.4M YSf#39sJ Typical Overall Dimensions Standard Features • Kohler Co. selects batteries to meet the engine manufacturer's specifications and to comply with NFPA requirements for engine - cranking cycles. • Heavy-duty starting batteries are the most cost-effective means of engine cranking and provide excellent reliability in generator set applications. • Tough polypropylene cases protect against life -shortening vibration and impact damage. • Batteries are rated according to SAE standard J-537. • All batteries are 12 -volts. Kits that contain two or four batteries are availabe for 24 -volt systems and/or systems with redundant starters. • Wet- and dry -charged batteries have lead -calcium or lead - antimony plates and use sulferic acide electrolyte. Removable cell covers allow checking of electrolyte specific gravity. • Absorbant glass mat (AGM) batteries are sealed and maintenance free. • Batteries are for applications below and above 0°C (32°F). Charge Type* Battery Part Battery Qty. per BCI Group Battery SAE Dimension, mm (in.) Cold Cranking Amps at 18°C Reserve Capacity Minutes at Battery Post Layout and Style Number Size Size L W H (0°F) Min. 27° (80°F) Min. Net ,256984" g1 24 273.0 =;173 02 6` 650, 130D/1' (10.8) u(6 8y° 19 Battery Specifications A c Battery Post Layouts (A/C/d) and Styles (1:3) 4D BD O • 31 0 24 B 0 Positive, 17.48 dia. Negative, 15.88 da. 15.88 height 1:9 taper 3 1i 12.7-19.1 height 3/8-16 UNC-2Athreed Notes: Dimensions are in mm; 25.4 mm equals 1 inch. 801 group numbers shown in itaSics.. Order skid k8 254427 to convert from Style 3 to Style 1 BsRery post layout letters and style numbers medch drawing 244578 tomaL Industrial Generator Set Accessories KOHLER. Power Systems 12/24 Volt; 10 Amp Automatic Multi Stage Battery Charge 514 99001 — PONER SYSTEMS NATIONALLY REGISTERED The battery charger is a fully -automatic, high efficiency battery charger that charges batteries rapidly and safely. The battery charger is designed for an industrial environment. The battery charger is universal voltage input capable, comes with a standard 120 V/60 Hz AC plug, and charges 12 VDC or 24 VDC battery systems. Five LED lights indicate power, communication status, temperature compensation status, charge curve, and charger status. With the optional battery temperature sensor connected, the battery charger can adjust its output voltages based on the temperature of the attached battery for optimal charging. Standard Features • 12 or 24 VDC output • Automatic multi -stage charging modes o Recovery charge o Bulk charge o Absorption charge o Float charge o Equalize charge • Charges the following type batteries: o Flooded lead acid (FLA) o AGM o Gel cell o High performance AGM o Nickel -cadmium (NiCad) • 5 LED status indicators • Durable potted assembly for waterproofing and vibration resistance • Reverse -polarity protection • Short-circuit protection • Optional temperature compensation (FLA only) • User adjustable parameters to support optimal manufacturer recommended charge curve. • Code compliance: o UL 1236 Listed o NFPA 110, Level 1 compatible (when used with Kohler controller and connected to engine harness) o CSA - C22.2 No. 107.2-01 o FCC - Title 47, Part 15 Class A o CE o IBC 2015 o OSHPD Model Number DC Output AC Input Overall Dimensions W x D x H --- $ Amps & ti''{ lbs .� GM94447-KA1 GM94621-KA1 GM94920-KA1 GM94922-KA1 GM95114-KA1 G M95551-KA1 G M95551-KA2 12 The battery charger is a fully -automatic, high efficiency battery charger that charges batteries rapidly and safely. The battery charger is designed for an industrial environment. The battery charger is universal voltage input capable, comes with a standard 120 V/60 Hz AC plug, and charges 12 VDC or 24 VDC battery systems. Five LED lights indicate power, communication status, temperature compensation status, charge curve, and charger status. With the optional battery temperature sensor connected, the battery charger can adjust its output voltages based on the temperature of the attached battery for optimal charging. Standard Features • 12 or 24 VDC output • Automatic multi -stage charging modes o Recovery charge o Bulk charge o Absorption charge o Float charge o Equalize charge • Charges the following type batteries: o Flooded lead acid (FLA) o AGM o Gel cell o High performance AGM o Nickel -cadmium (NiCad) • 5 LED status indicators • Durable potted assembly for waterproofing and vibration resistance • Reverse -polarity protection • Short-circuit protection • Optional temperature compensation (FLA only) • User adjustable parameters to support optimal manufacturer recommended charge curve. • Code compliance: o UL 1236 Listed o NFPA 110, Level 1 compatible (when used with Kohler controller and connected to engine harness) o CSA - C22.2 No. 107.2-01 o FCC - Title 47, Part 15 Class A o CE o IBC 2015 o OSHPD Model Number DC Output AC Input Overall Dimensions W x D x H Shipping Weight Volts (Nominal) Amps Volts (Nominal) Amps lbs kgs GM94447-KA1 GM94621-KA1 GM94920-KA1 GM94922-KA1 GM95114-KA1 G M95551-KA1 G M95551-KA2 12 10 100-260 3.7 253.4 x 152.3 x 73.7 mm (10.0 x 6.0 x 2.9 in) 7.9 3.6 GM94447-KA2 GM94920-KA2 GM94922-KA2 GM95038-KA1 24 G6-146 2/17 KOHLER CO., Kohler, Wisconsin 53044 USA Phone 920-457-4441, Fax 920-459-1646 For the nearest sales and service outlet in the US and Canada, phone 1-800-544-2444 KOHLERPower.com Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65) 6264-6422, Fax (65) 6264-6455 14 mm (.55 in.) 28 mm (1.1 in.) 253 mm (10 in.) 152 mm (6 in.) 4X 06.6 (.26 in.) Input leads Dimensions are in mm. Output leads Red Black b 6 Fuse 74 mm (2.9 in.) KOHLER. 10 Amp Battery Charger Model: GM87448 AC INPUT AC•IPUTSO/bONz, 3.l Amps RMS DC OUTPUT 10 Amps, 12/24000 CAUTION: mmdur me nawmshod, connect mrN m properly grow nem awn. Charge only LeadAsld or N I<ad type batteries Batten gases can rause emlosbn and severe Flury or dumb. ATTENTION: Pour 'Mune le daquede amt«et r,gKnerel.Wa RrNeaevase. irks,: unique -mem ka R 1,poode 0 ou les Giles NKad. Gu de kartede peutent Wi:er lie niodon min blessures grates tt mpn. Cmnpgzs with Part 1S of PCC Rule, UL E C KO � aB Power O Comm O Temp O Red 13 0 O P Green O Output Slate Uescripha Bin -• Rau Ready Red Bulk mode Meetly Red &Green Absorption mode Steady Green Float/Maintenance mode Alternating Red&Green Equalize mode 00 Red &Green Battery connection reversed Specifications AC Input 100-260 VAC Frequency Input 50/60 Hz DC Output 10 Amps @ 12 VDC or 10 Amps @ 24 VDC (On battery voltage regulation ±1 %) Fuse Protection 15 amps ATC Battery Types Flooded Lead Acid (FLA) AGM Gel Cell High Performance AGM Nickel -Cadmium (NiCad) Monitoring LED Indications Power Communication Temperature compensation Output charger curve and charger status Red Green Environmental Operating Storage Relative Humidity Salt Spray Testing Corrosion Resistant -20° to 70°C (-4° to 158° F) -40° to 85°C (-40° to 185° F) 5 to 95% (non -condensing) ASTM 8117 From battery gases Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohler® generator distributor for availability. Enclosure Environmental Resistant From rain, snow, dust, and dripping water Battery Connections Lead Length Battery Connections 1.8 m (6 ft.) red and black leads 9.5 mm (3/8 in.) ring terminals AC Power Connections Lead Length Storage 1.8 m (6 ft.) Standard US style 3 -prong AC plug Available Options Temperature compensation DISTRIBUTED BY: © 2017 by Kohler Co. All rights reserved. G6-146 2/17 Industrial Generator Set Accessories KOHLER. Power Systems ,Sound Enclosure with Subbase k.Fuel Tank Package • •4 0 e 0 E Enclosure with Standard Subbase Fuel Tank -So• und Enclosure Standar eatures; • Internal -mounted critical silencer and flexible exhaust connector. • Lift base -mounted or tank mounted steel construction with hinged doors. • Fade-, scratch-, and corrosion -resistant Kohler® Power Armor automotive -grade textured finish. • Enclosure has four Targe access doors which allow for easy maintenance. • Lockable, flush -mounted door latches. • Vertical air inlet and outlet discharge to redirect air and reduce noise. • Sound attentuated enclosure that uses up to 51 mm (2 in.) of acoustic insulation. Subbase • Enclosure with State Code Subbase Fuel Tank uelzTank'Features" • The fuel tank has a Power Armor Plus textured epoxy -based rubberized coating. • The above -ground rectangular secondary containment tank mounts directly to the generator set, below the generator set skid (subbase). • Both the inner and outer tanks have emergency relief vents. • Flexible fuel lines are provided with subbase fuel tank selection. • The secondary containment generator set base tank meets UL 142 tank requirements. The inner (primary) tank is sealed inside the outer (secondary) tank. The outer tank contains the fuel if the inner tank leaks or ruptures. • State tanks with varying capacities are an available option. Florida Dept. of Environmental Protection (FDEP) File No. EQ -634 approved. Nate: Farm, sOratcro, ar t owrosiore- resistant. Poiret Armor Errs Hinged doors Lockable - Enalcoedexhaust si et Verticrd air for ease of mounted doar latches for improved safety and disdarae through senacing prevent:tarnoenna noise reduction an air ouCet gibe 4OREOZJC elsshown, other rrandels e sinal Refer? :sp pit drain Acoustic?trsulatran end radiata meting 4.11.94 HFI drains' flammability dessiftmtion five ADV Orawingsfar details... ound Enclosure Features • Available in steel (14 gauge) formed panel, solid construction. Preassembled package offering corrosion resisitent, dent resilient structure mounting directly to lift base or fuel tank. • Power Armor automotive -grade finish resulting in advanced corrosion and abrasion protection as well as enhanced edge coverage and color retention. • Internal exhaust silencer offering maximum component life and operator safety. • Interchangeable modular panel construction. Allows complete serviceability or replacement without compromising enclosure design. • Cooling/combustion air intake with a horizontal air inlet. Sized for maximum cooling airflow. • Service access. Multi -personnel doors for easy access to generator set control and servicing of the fuel fill, fuel gauge, oil fill and battery. • Cooling air discharge. Weather protective design featuring vertical air discharge. Redircts cooling air up and above the enclosure to reduce ambient noise. • Attenuated design. Acoustic insulation UL 94 HF1 listed for flame resistance offering up to 51 mm (2 in.) mechanically restrained acoustic insulation. • Cooling air discharge. The sound enclosures include acoustic insulation with urethane film. • Note: Installing an additional tenth of exhaust tail pipe may increase backpressure levels. Please refer to the generator set spec sheet for the maximum backpressure value. State Code Subbase Fuel Tank Electrical stub -up area open to bottom Fuel leak Addlian d fitting detection for optioned switch accessory Low fuel level switch Removable engine supply diptube Removable fuel return &ptube Power Amor Plus' coating Emergency Additional fitting Basin for advanced corrosion and inner tank for optional drain abrasion protection relief vent accessory e 41 ez/A Normal onnt Top fluid containment drain Fuel fill with lockable cap and St mm {2 in.) deer Urr Fuel levet gam E 0 0 a Note: 40REOZJC m Emergency outer tank relief vert mtm-.1e shown, other models are similar. Refer to the respective ADV drawings for details.. ADV -75045 • Extended operation. Usable tank capacities offers full load standby operation of up to 72 hours. • Power Armor Plus textured epoxy -based rubberized coating that creates an ultra -thick barrier between the tank and harsh environmental conditions like humidity, saltwater, and extreme temperatures, and provides advanced corrosion and abrasion protection. • UL listed. Secondary containment generator set base tank meeting UL 142 tank requirements. • NFPA compliant. Designed to comply with the installation standards of NFPA 30 and NFPA 37. • Integral external lift lugs. Enables crane with spreader -bar lifting of the complete package (empty tank, mounted generator set, and enclosure) to ensure safety. • Emergency pressure relief vents. Meets UL requirements; ensures adequate venting of inner and outer tank under extreme pressure and/or emergency conditions. • Normal vent with cap. Vent is raised above lockable fuel fill. • Low fuel level switch. Annunciates a 50% low fuel level condition at generator set control. • Leak detection switch. Annunciates a contained primary tank fuel leak condition at generator set control. • Electrical stub -up. • State tank designed to comply with the installation standards of the Florida Dept. of Environmental Protection (FDEP) File No. EQ -634. Fuel Tank Capacity, L (gal.) Est. Fuel Supply Hours at 60 Hz with Full Load Enclosure and Fuel Tank Length, mm (in.) Enclosure and Fuel Tank Width, mm (in.) Enclosure and Fuel Tank Weight, kg (Ib.) Enclosure and Fuel Tank Height, mm (in.) Fuel Tank Height (H), mm (in.) Sound Pressure Level, dB(A) 814 (215) 24/26" 34f00 133.9) 1156 (45.5)! 2105(4 641): 211- 1183 1-) 432 (.17) 69 Note: Data in table is for reference only, refer to the respective ADV drawings for details. Note: Refer to TIB -114 for generator set sound data. Max. weight includes the generator set (wet), enclosure, silencer, and tank (no fuel). The generator set weight represents using the largest , alternator option. The enclosure weight is with acoustic insulation added. Industrial Generator Set Accessories KOHLER Power Systems o e Regtalators 09001 CrEMS NirlesNAUV-lECtittltll Integral Voltage Regulator with Kohler® Decision- Voltage Regulators Maker® 3000 and Menu -Driven Selections (15-1000 kW Generator Set Models) The following information provides general features, specifications, and functions of available voltage regulators. Decision -Makers 3000 Controller with Integral Voltage Regulator The voltage regulator is integral to the controller and uses patented hybrid voltae regulator design providing ±0.5% no-load to full -load regulation using root -mean -square (RMS) voltage sensing. The voltage regulator features three-phase sensing and is available for 12- or 24 - volt engine electrical systems. This information generally applies to a single generator set and multiple generator sets with paralleling applications. Refer to the respective generator set specification sheet and see your authorized distributor for information regarding specific voltage regulator applications and availability. Integral Voltage Regulators with Decision -Maker® 3000 Controllers Calibration Digital Display Range Settings Default Selection Voltage Adjustment Volt Adj ±10% of System Voltage System Voltage Underfrequency Unload or Frequency Setpoint Frequency Setpoint 42 to 62 Hz 2.5 Hz Below Nominal Frequency Underfrequency Unload Scope Slope 0-10% of System Voltage (Volts per Cycle) 5% of System Voltage Industrial Generator Set Accessories KOHLER. Power Systems Voltage Regulators Specification/Feature Integral with Decision -Maker® 3000 Generator Set Availability 15-1000 kW Type Patented Hybrid Design Status and Shutdown Indicators LEDs and Text LCD Display Operating Temperature -40°C to 70°C (-40°F to 158°F) Storage Temperature -40°C to 85°C (-40°F to 185°F) Humidity 5-95% Non -Condensing Circuit Protection Solid -State, Redundant Software and Fuses Sensing, Nominal 100-240 Volts (L -L), 50-60 Hz Sensing Mode RMS, Single- or 3 -Phase Input Requirements 8-36 VDC Continuous Output 5 VDC @ 100mA max. 5.0 ADC with GM88453 Activator Board Maximum Output 5 VDC @ 100mA max. 7.8 ADC with GM88453 Activator Board Transition Frequency 42.0-62.0Hz Exciter Field Resistance 4-30 Ohms with GM88453 Activator Board No -Load to Full -Load Voltage Regulation ±0.5% Thermal Drift <0.5% (-40°C to 70°C) [-40°F to 158°F] Range Response Time Less than 5pS System Voltage Adjust. ±10% Voltage Adjustment Controller Menu Knob Remote Voltage Adjustment not available Paralleling Capability not available VAR/PF Control Input not available Integral Voltage Regulator with Decision -Maker® 3000 Controller • The Decision -Maker® 3000 digital display and pushbutton/rotary dial provide access to data. A two-line LCD display provides complete and concise information. A two-line vacuum fluorescent display provides complete and concise information. • The Decision -Maker® 3000 graphical display and pushbutton/rotary dial provide access to data. A five -line, 35 -characters per line LCD display provides complete and concise information include gain, ramp rate, reactive droop, VAR control (P, I, D gains) and PF control (P, I, D gains). The controllers provide ISO 8528-5, Class G3, compliance for transient response on some 20-300 kW generator set models. Both controllers support Modbus®. • These controllers can control Fast ResponseTM II, Fast ResponseTM X, and wound field alternators using the GM88453 activator board. Voltage Regulator Menu • Voltage adjustment, ±10% of system voltage • V/Hz cut -in, 42-62 Hz • Underfrequency unload slope, 0-10% of system voltage Generator Set Calibration Menu • L1-L2 volts • L2-L3 volts (3-phase) • L3 -L1 volts (3-phase) • L1 -N volts L2 -N volts • L3 -N volts (3-phase) Industrial Generator Set Accessories KOHLER Power Systems Voltage Regulators Activator Board GM88453 • Interfaces between the controller and alternator assembly using rotor field leads, auxiliary power windings, and optic board leads. • Allows the Decision -Maker® controllers the ability to control a wound -field alternator using the same control signal as Fast ResponseTM alternator. • Permits the generator set controller to control the current to the exciter field of a wound -field excited alternator. • Contains two isolated relay driver outputs (RDO) rated at 250 mA. Provides RDO outputs indicating a field over -excitation condition and that the alternator is supplying voltage to the activator. Modbus® is a registered trademark of Schneider Electric. i me i :114r"" ail i f i® III El i- 3 6.i�la®= ..�. mull PI I FM- ■ �''®®■ orrt P®1 111111 11 1. uni i �y u� Ill 1 q4 U :.: X11 an.cu • Interfaces between the controller and alternator assembly using rotor field leads, auxiliary power windings, and optic board leads. • Allows the Decision -Maker® controllers the ability to control a wound -field alternator using the same control signal as Fast ResponseTM alternator. • Permits the generator set controller to control the current to the exciter field of a wound -field excited alternator. • Contains two isolated relay driver outputs (RDO) rated at 250 mA. Provides RDO outputs indicating a field over -excitation condition and that the alternator is supplying voltage to the activator. Modbus® is a registered trademark of Schneider Electric. Industrial Generator Set Accessories KOHLER. Power Systems Remote Serial Annunciator III (RSA III) ; 09001 kfJKIPMRJM�rrle7 VER r i EMS NATIONA1tY REGISTERED ( 1 Ili I �+ ® ATI F..h N oxo E o ® IDI ®lM M.«..Ao OM 9 lad SAT..T aepr Fro. Nyi a0. Tep.a..c oMCRAute a a RImunio o.Aw. Rao* Omap..ao ca.e.s> A...,, Ifteway .uric otb..neen SM. Low Piro Low C.rw l...YAa.o Low mew Twp.a..c Law o.+e. Val.N.o DADA vaap .alalo SAB,/ Cep. Salo m_" ' -"o ham R I I PowerSysiema ®Calgit I I= I I= Raver SysOeme I= on 11 I= on la I I. WS 411aa4 I I= cONn.1m RSA III ( 1 Ili I I avFAA1 FA :ra 1® 0..m,.== m.wwa L . T.y.o oleSDAue 140eepna.. Leo a paee.o oar gm*TmT o..q,ee= oa.,..a< awea d.p.er I= omldrieme Bea. Loa Push= Las morn Taw*Au.a� Lee Edon Towawc Law Delft V = SATs,/ *RAP Malo ATI F..h N oxo E o 11, I- An F.r AIX."' E = 1 ' _' ®lM El . Twpw..c oneN.A.e a a n.w..a= oepr. Rad/ ISompo ao ode.m. Anil, SA.N.•r Napo oCos..leee I. a RASO Lag maw LaveltAare= Lor maw Tep.e..o aO* *Sago= SATS,/ *Tea. 1.14.010 SAT..T aepr Fro. ® Comm Fah= Smart Dow RICO llFeah I N°.4'E= (IT J1 Cowan Raver SysOeme 1= I= on la r-'-'-' WS 411aa4 cONn.1m Power Systems A N .. . l l� o f 1 1= lErr 1 1 l ® 1 I= On by 1 ® I 1= e.aa I 1= CONTROL1 RSA III with a Single ATS Control RSA III with Four ATS Controls Remote Serial Annunciator III (RSA III) for Kohler® Controllers • Monitors the generator set equipped with one of the following controllers: KPC 1000 Decision -Maker® 3+ Decision -Maker® 550 Decision -Maker® 3000 Decision -Maker® 3500 Decision -Maker® 6000 Decision -Maker® 8000 APM802 • Allows monitoring of the common alarm, remote testing of the automatic transfer switch, and monitoring of the normal/ emergency source for up to four ATS with any of the following controllers: Decision -Maker® MPAC® 750, 1200, and 1500 MPAC® 1000 and 1500 • Configuration via a personal computer (PC) software. • Writable surfaces (white boxes in illustrations) for user -defined selections. • Uses Modbus® RTU protocol. • Controller connections: RS -485 for serial bus network USB port. Connect a personal computer and use Kohler® SiteTech" software to view events and adjust settings. * 12 -/24 -volt DC power supply 120/208 VAC power supply (available accessory) • Meets the National Fire Protection Association Standard NFPA 110, Level 1. Dimensions • Dimensions—W x H x D, mm (in.). Surface Mounted: 203 x 203 x 83 (8.0 x 8.0 x 3.3) Flush Mounted (Inside Wall): 203 x 203 x 76 (8.0 x 8.0 x 3.0) Flush mounting plate W1: 254 (10.0) • SiteTech' software is available to Kohler authorized distributors and dealers. Modbus® is a registered trademark of Schneider Electric. W G6-139 9/16a Surface Mounted � W1 Flush Mounted Ili I I avFAA1 FA :ra 1® 0..m,.== m.wwa L . T.y.o oleSDAue 140eepna.. Leo a paee.o oar gm*TmT o..q,ee= oa.,..a< awea d.p.er I= omldrieme Bea. Loa Push= Las morn Taw*Au.a� Lee Edon Towawc Law Delft V = SATs,/ *RAP Malo ATI F..h N oxo E o 11, I- An F.r AIX."' E = 1 ' _' An Ruh .aTe N El SAT..T aepr Fro. Tea.. R Comm Fah= 1 llFeah I N°.4'E= (IT J1 I� Raver SysOeme 1= I= on la r-'-'-' WS 411aa4 1= cONn.1m RSA III with Four ATS Controls Remote Serial Annunciator III (RSA III) for Kohler® Controllers • Monitors the generator set equipped with one of the following controllers: KPC 1000 Decision -Maker® 3+ Decision -Maker® 550 Decision -Maker® 3000 Decision -Maker® 3500 Decision -Maker® 6000 Decision -Maker® 8000 APM802 • Allows monitoring of the common alarm, remote testing of the automatic transfer switch, and monitoring of the normal/ emergency source for up to four ATS with any of the following controllers: Decision -Maker® MPAC® 750, 1200, and 1500 MPAC® 1000 and 1500 • Configuration via a personal computer (PC) software. • Writable surfaces (white boxes in illustrations) for user -defined selections. • Uses Modbus® RTU protocol. • Controller connections: RS -485 for serial bus network USB port. Connect a personal computer and use Kohler® SiteTech" software to view events and adjust settings. * 12 -/24 -volt DC power supply 120/208 VAC power supply (available accessory) • Meets the National Fire Protection Association Standard NFPA 110, Level 1. Dimensions • Dimensions—W x H x D, mm (in.). Surface Mounted: 203 x 203 x 83 (8.0 x 8.0 x 3.3) Flush Mounted (Inside Wall): 203 x 203 x 76 (8.0 x 8.0 x 3.0) Flush mounting plate W1: 254 (10.0) • SiteTech' software is available to Kohler authorized distributors and dealers. Modbus® is a registered trademark of Schneider Electric. W G6-139 9/16a Surface Mounted � W1 Flush Mounted Fault and Status Conditions Fault LEDs Fault Horn System Ready LED Generator Running LED Communication Status LED Overcrank Shutdown Red On Red Off Green High Engine Temperature Warning * Yellow On Red Green Green High Engine Temperature Shutdown Red On Red Off Green Low Oil Pressure Warning * Yellow On Red Green Green Low Oil Pressure Shutdown Red On Red Off Green Overspeed Shutdown Red On Red Off Green Emergency Stop * Red On Red Off Green Low Coolant Level/Aux. Shutdown Red On Red Off Green Low Coolant Temperature * Yellow On Red Off Green Low Cranking Voltage Yellow On Red Off . Green Low Fuel—Level or Pressure * Yellow On Red Green or Off Green Not -In -Auto Red On Red Green or Off Green Common Fault Red On Green Green or Off Green Battery Charger Fault (1) * Yellow On Red Green or Off Green Battery Charger Fault (2) * Yellow On Green Green or Off Green High Battery Voltage * Yellow Off Green Green or Off Green Low Battery Voltage * Yellow Off Green Green or Off Green User Input #1 (Warning) Yellow Off Green Green or Off Green User Input #1 (Shutdown) Red On Green Off Green User Input #2 (Warning) Yellow Off Green Green or Off Green User Input #2 (Shutdown) Red On Green Off Green User Input #3 (Warning) (1) t Yellow Off Green Green or Off Green User Input #3 (Shutdown) (1) t Red On Green Off Green User Input #4 (Warning) (1) Yellow Off Green Green or Off Green User Input #4 (Shutdown) (1) Red On Green Off Green User Input #5 (Warning) (1) Yellow Off Green Green or Off Green User Input#5 (Shutdown) (1) Red On Green Off Green EPS Supplying Load Yellow Off Green Green Green Communications Status (Fault mode) — Off Green or Red Green or Off Red ATS Fault (RSA III with ATS Controls only) Red On Red or Yellow Green or Off Green Green LEDs appear as steady on when activated. Yellow LEDs slow flash when activated except steady on with EPS supplying load and high battery voltage. Red LEDs slow flash when activated except fast flash with loss of communication and not -in -auto. Specifications • LED indicating lights for status, warning, and/or shutdown. • Power source with circuit protection: 12- or 24 -volt DC • Power source with120/208 VAC, 50/60 Hz adapter (option) • Power draw: 200 mA • Humidity range: 0% to 95% noncondensing • Operating temperature range: -20°C to +70°C (-4°F to +158°F) • Storage temperature range: -40°C to +85°C (-40°F to +185°F) • Standards: o NFPA 110, level 1 o UL 508 recognized o CE directive o NFPA 99 o ENS 61000-4-4 o EN6I1-4-4 fast transient immunity • RS -485 Modbus® isolated port @ 9.6/19.2/38.4/57.6 kbps (default is 19.2 kbps) • USB device port • NEMA 1 enclosure (1) All generator set controllers except Decision -Maker® 3+ controller. (2) Decision -Maker® 3+ controller only. • May require optional kit or user -provided device to enable function and LED indication. t Digital input #3 is factory -set for high battery voltage on the Decision -Maker® 3+ controller. Modbus® is a registered trademark of Schneider Electric. ATS Controls (RSA III with ATS controls only) • ATS position LED (normal or emergency) • Power source indicator LED (normal or emergency) • ATS fault LED • Key -operated lock/unlock switch for Test feature • Test pushbutton NFPA Requirements • NFPA 110 compliant • Engine functions: o High battery voltage warning * o High engine temperature shutdown o High engine temperature warning * o Low battery voltage warning * o Low coolant level/aux. shutdown o Low coolant temperature warning * o Low cranking voltage o Low fuel warning (level or pressure) * o Low oil pressure shutdown o Low oil pressure warning * o Overcrank shutdown o Overspeed shutdown • General functions: o Audible alarm silence o Battery charger fault * o Lamp test o Master switch not -in -auto G6-139 9/16a Fault and Status LEDs and Lamp Test Switch Alarm Horn. Horn sounds giving a minimum 90 dB at 0.1 m (0.3 ft.) audible alarm when a warning or shutdown fault condition exists except on high/low battery voltage or EPS supplying load. Alarm Silenced. Red LED on lamp test switch lights when alarm horn is deactivated by alarm silence switch. Alarm Silence Switch. Lamp test switch quiets the alarm during servicing. The horn will reactivate upon additional faults. ATS Fault. Red LED lights when ATS fails to transfer. Battery Charger Fail. LED lights if battery charger malfunctions. Requires battery charger with alarm contact. Battery Voltage Hi/Lo. LED flashes if battery or charging. voltage drops below preset level. LED lights steady if battery voltage exceeds preset level. Common Fault. LED lights when a single or multiple common faults occur. Communication Status. Green LED lights indicating annunciator communications functional. Red LED indicates communication fault. EPS Supplying Load. LED lights when the Emergency Power System (EPS) generator set is supplying the load (Decision -Maker® 550, 3000, 3500, 6000, and 8000 controllers and APM802 controller) or when transfer switch is in the emergency position (Decision -Maker® 3+ controller). Emergency Stop. LED lights and engine stops when emergency stop is made. May require a local emergency stop switch on some Decision -Maker® 3+ controllers. Generator Running. LED lights when generator set is in operation. High Engine Temperature. Red LED lights if engine has shut down because of high engine coolant temperature. Yellow LED lights if engine coolant temperature approaches shutdown range. Requires warning sender on some models. Lamp Test (Switch). Switch tests all the annunciator indicator LEDs and horn. Low Coolant Level/Aux. LED lights when engine coolant level is below acceptable range on radiator -mounted generator sets only. When used with a Decision -Maker® 3+ controller, the LED indicates low coolant level or an auxiliary fault shutdown. Requires user -supplied low coolant level switch on remote radiator models. Low Coolant Temperature. LED lights if optional engine block heater malfunctions and/or engine coolant temperature is too low. Requires prealarm sender on some models. Low Cranking Voltage. LED lights if battery voltage drops below preset level during engine cranking. Low Fuel (Level or Pressure). LED lights if fuel level in tank approaches empty with diesel models or fuel pressure is low on gas models. Requires customer -supplied switch. Low Oil Pressure. Red LED lights if generator set shuts down because of insufficient oil pressure. Yellow LED lights if engine oil pressure approaches shutdown range. Requires warning sender on some models. Not In Auto. LED lights when the generator set controller is not set to automatic mode. Overcrank. LED lights and cranking stops if engine does not start in either continuous cranking or cyclic cranking modes. Overspeed. LED lights if generator set shuts down because of overspeed condition. System Ready. Green LED lights when generator set master switch is in AUTO position and the system senses no faults. Red LED indicates system fault. User -Defined Digital Inputs #1-#5. Monitors five digital auxiliary inputs (can be configured as warnings or shutdowns). User -defined digital inputs are selected via the RSA III master for local or remote (generator set or ATS). The user -defined digital input can be assigned via PC using SiteTech "" setup software. Communications (Shown with RSA III with ATS Controls) Local Single (Master) Connection A single RSA III connects directly to the controller's communication port with an RS -485 cable. Transfer Switch Remote annunciator (master) Communication Module (Decision -Maker® 3+ only) Use RS -485, see Note* Generator set controller Note*: Use RS -485 for a total of up to 1220 m (4000 ft.) maximum from the first device to the last device. Local Multiple (Master/Slave) Connections A single RSA I11 master connects directly to the controller's communication port with an RS -485 cable. Additional RSA III slaves can connect to the single master RSA III. Status of the RSA III master is annunciated on the RSA III slave panel. Transfer Switch Remote annunciator (master) Use RS -485, see Note* Communication Module (Decision -Maker® 3+ only) l Remote annunciator (slave) • Use RS -485, see Note* Generator set controller Remote annunciator (slave) G6-139 9/16a KOHLER CO., Kohler, Wisconsin 53044 USA Phone 920-457-4441, Fax 920-459-1646 For the nearest sales and service outlet in the US and Canada, phone 1-800-544-2444 KOHLERPower.com Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65) 6264-6422, Fax (65) 6264-6455 Modbus®/Ethernet, Single Master or Multiple Master/Slave Connections (Shown with RSA III with ATS Controls) An RSA III master communicates with a controller and RSA III slaves through an Ethernet network. A Modbus®/Ethernet converter is required for each RSA III and controller. RS -485 cable connects the RSA III to the converter. Category 5e (Cat 5e) network cable connects the Modbus®/Ethernet converter to the Ethernet. Note: Combining RSA III remote annunciators with the RSA II and RSA 1000 is permissible provided that the master remote annunciator is an RSA III remote annunciator. Note*: Use RS -485 for a total of up to 1220 m (4000 ft.) maximum from the first device to the last device. Remote Annunciator (Master) Use RS -485, see Note* Modbus®/Ethernet Converter Use RS -485, see Note* Remote Annunciator (Slave) Modbus®/Ethernet Converter Ethernet Generator Set Controller Use RS -485, see Note* Modbus®/Ethernet Converter Communication Module (Decision -Maker® 3+ only) Use RS -485, see Note* Modbus®/Ethernet Transfer Converter Switch Use RS -485, see Note* 1 Remote Annunciator (Slave) Accessories ❑ Power source adapter kit 120/208 VAC, 50/60 Hz. ❑ Modbus®/Ethernet converter GM41143-KP2 for serial to Ethernet communication. ❑ Communication module GM32644-KA1 or GM32644-KP1 is required with Decision -Maker® 3+ controllers. Modbus® is a registered trademark of Schneider Electric. Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohler® generator set distributor for availability. , DISTRIBUTED BY: © 2014, 2016 by Kohler Co. All rights reserved. G6-139 9/16a Model KCS-ACTA-0400S KOILER, Power Systems 0 001 Min EMS Flak. 41ST • NAiiCNAIIY .2CCG21212t Transfer Switch Standard Features • UL 1008 listed at 480 VAC file #E58962 (automatic), #E86894 (non automatic) • CSA certification available at 600 VAC • IBC and OSHPD seismic certification available • Available in 2, 3, or 4 pole configurations • Electrically operated, mechanically held mechanism • High withstand and close -on ratings • Design suitable for emergency and standby applications on all classes of Toad, 100% tungsten rated through 400 amps • Silver alloy main contacts • Gold -flashed engine start contacts rated 2 amps @ 30 VDC/250 VAC • Front -accessible contacts for easy inspection • Front -replaceable main and arcing contacts (800-4000 amps) • Reliable, field -proven solenoid mechanism • Switching mechanisms lubricated for the expected life of the transfer switch • Internal manual operating handle • Main shaft auxiliary position -indicating contacts rated 10 amps @ 32 VDC/250 VAC • NEMA type 1, 12, 3R, 4, and 4X enclosures available • Standard one-year limited warranty. Extended limited warranties are available Standard -Transition Models (KCS) • Standard -transition operation with either automatic or non- automatic control • Standard -transition transfer time less than 100 milliseconds (6 cycles @ 60 Hz) • Double -throw, mechanically interlocked design (break -before - make power contacts) • Solid, switched, or overlapping (make -before -break) neutral Model KCS-ACTA-0400S , continued Decision -Maker® MPAC 1200 Controller LCD display, 4 lines x 20 characters, backlit Complete programming and viewing capability at the door using the keypad and LCD display • LED indicators: Source available, transfer switch position, service required (fault), and "not in auto" • Programmable voltage and frequency pickup and dropout settings • Programmable time delays • Programmable generator exerciser • Time -based load control • Two programmable inputs and two programmable outputs • Up to four I/O extension modules available • Modbus communication standard • RS -485 communication standard • Ethernet communication optional For more information about Decision -Maker® MPAC 1200 features and functions, see sepcification sheet G11-127 Environmental Specifications Operating Temperature -20°C to 70°C (-4°F to 158°F) Storage Temperature -40°C to 85°C (-40°F to 185°F) Humidity 5% to 95% noncondensing Input and Output Connection Specifications Component Wire Size Range Main board I/O terminals #12-24 AWG I/O module terminals #14-24 AWG Auxiliary Position Indication Contacts (rated 10 Amps @ 32 VDC/250 VAC) Switch Rating, amps Number of Contacts Indicating Normal, Emergency 400 8, 8 Model KCS-ACTA-0400S , continued Cable Sizes Note: Cable size data is subject to change. Refer to the transfer switch dimension drawings and wiring diagrams for planning and installation. UL -Listed Solderless Screw -Type Terminals for Extemal Power Connections Range of Wire Sizes, Copper or Aluminum* Switch Rating, Amps Normal, Emergency, and Load (per phase) Neutral (3 -pole) Ground 400 ATS1200 Wall Mount (1) #4 AWG to 600 KCMIL or (2) 1/0 - to 250 KCMIL (3) #4 AWG to 600 KCMIL or (6) 1/0 - to 250 KCMIL (3) #6 TO 3/0 400 ATS1200 Floor Mount (1) #4 AWG to 600 KCMIL or (2) 1/0 - to 250 KCMIL (3) #4 AWG to 600 KCMIL or (6) 1/0 - to 250 KCMIL (3) #4 AWG to 600 KCMIL or (6) 1/0 - to 250 KCMIL 400 ATS1500 (1) #4 AWG to 600 KCMIL or (2) 1/0 - to 250 KCMIL (3) #4 AWG to 600 KCMIL or (6) 1/0 - , to 250 KCMIL (3) #4 AWG to 600 KCMIL or (6) 1/0 - to 250 KCMIL * Use 75 degrees C minimum Cu/AI wire for power connections. Withstand and Close -On Ratings (WCR) Maximum current in RMS symmetrical amperes when coordinated with customer -supplied fuses or circuit breakers. All values are available symmetrical RMS amperes and tested in accordance with the withstand and close -on requirements of UL 1008. Application requirements may permit higher withstand ratings for certain size switches. Contact the factory for assistance. Weights and Dimensions See ADV drawings for weights and dimensions. Allow 15% additional weight for packing materials. Withstand Current Ratings in RMS Symmetrical Amperes Short Time Ratings (sec.)** Current Limiting Fuses Time -Based Rating* 480 V Max. 600 V Max. Switch Rating, Amps Amps @ 480 V Amps @ 600 V Amps, Max. Fuse Class Amps @ 240 V Amps @ 480 V Amps @ 600 V 0.1 0.13 0.3 0.5 0.1 0.13 0.3 0.5 400 200000 200000 600 J 65000 42,000** * 35000 - - - - -. - - - * Based on a 0.025 seconds (approximate instantaneous trip elements. ** Short time ratings are provided for applications *** Applicable to 2 -pole, 3 -pole, and conventional 0.050 seconds at 480 V. y 1.5 cycles) for 30-230 amps and 0.050 seconds for 260-4000 amps. Applicable to breakers with involving breakers that utilize trip delay settings for system selective coordination. 4 -pole switches only. Overlapping neutral switches have "any" breaker ratings of 35,000 A, Weights and Dimensions See ADV drawings for weights and dimensions. Allow 15% additional weight for packing materials. Model KCS-ACTA-0400S , continued Ratings with Specific Manufacturer's Circuit Breaker The following charts list power switching device withstand and close -on ratings (WCR) in RMS symmetrical amperes for specific manufacturers' circuit breakers. Circuit breakers are supplied by the customer. Molded -Case Circuit Breakers Switch Rating, Amps WCR, Amps, RMS Voltage, Max. Manufacturer Type Max. Size, Amps 400 50000 480 Eaton HKD, CHKD, KDC 400 400 50000 480 Eaton HLD, CHLD, LDC, CLDC 600 400 50000 480 Eaton MDL, CMDL, HMDL, CHMDL, NGS, NGH, NGC 800 400 50000 480 GE TBC4 400 400 50000 480 GE SGL1, SGL4, SGL6, SGP1, SGP4, SGP6, TBC6, TJL4V, TJL1S-6S 600 400 50000 480 GE SKH8, SKL8, SKP8, TBC8, TKL4V, TKH8S-12S 800 400 50000 480 Siemens/ITE HJD, HJXD, SHJD 400 400 50000 480 Siemens/ITE •HLD 600 400 50000 480 Siemens/ITE HLMD, HLMXD, HMG, HMD, HMXD, LMD, LMXD, MXD, SMD, SHMD 800 400 50000 480 SquareD CK400N, CK400NN 400 400 50000 480 SquareD LC 600 400 50000 480 SquareD CK800N, CK800NN 800 400 42000 600 Eaton KDC 400 400 42000 600 Eaton LDC, CLDC 600 400 42000 600 GE TBC4 400 400 42000 600 GE TBC6, SGL1, SGL4, SGL6, SGP1, SGP4, SGP6 600 400 42000 600 GE TBC8, TKL4V, TKL8S-12S, SKL8, SKP8 800 400 42000 600 Siemens/ITE HLMD, HLMXD, HMSC, SHMD 800 Model KCS-ACTA-0400S , continued Codes and Standards The ATS meets or exceeds the requirements of the following specifications: CSA C22.2 No. 178 certification 208-600 VAC available, file LR58301 EN61000-4-4 Fast Transient Immunity Severity Level 4 EN61000-4-5 Surge Immunity Class 4 (voltage sensing and programmable inputs only) EIC Spedifications for EMI/EMC Immunity: o CISPR 11, Radiated Emissions o IEC 1000-4-2, Electrostatic Discharge o IEC 1000-4-3, Radiated Electromagnetic Fields o IEC 1000-4-4, Electrical Fast Transients (Bursts) o IEC 1000-4-5, Surge Voltage o IEC 1000-4-6, Conducted RF Disturbances o IEC 1000-4-8, Magnetic Fields o IEC 1000-4-11, Voltage Dips and Interruptions IEC 609047-6-1, Low Voltage Switchgear and Control Gear; Multifunction Equipment; Automatic Transfer Switching Equipment IEEE Standard 446, IEEE Recommended Practice for Emergency and Standby Power Systems for Commercial and Industrial Applications IEEE 472 (ANSI C37.90A) Ring Wave Test NEMA Standards ICS 10-2005, Electromechanical AC Transfer Switch Equipment NFPA 70, National Electrical Code NFPA 99, Essential Electrical Systems for Health Care Facilities NFPA 110, Emergency and Standby Power Systems Seismic certification in accordance with the International Building Code is available. (Accessory kit is required for seismic certification) o IBC 2000, referencing ASCE 7-98 and ICC AC -156 o IBC 2003, referencing ASCE 7-02 and ICC AC -156 o IBC 2006, referencing ASCE 7-05 and ICC AC -156 o IBC 2009, referencing ASCE 7-05 and ICC AC -156 o IBC 2012, referencing ASCE 7-10 and ICC AC -156 California OSHPD approval is available. (Accessory kit required.) Underwriters Laboratories UL 1008, Standard for Automatic Transfer Switches for Use in Emergency Standby Systems for #E58962 (automatic), #E86894 (nonautomatic) KCS-ACTA-0400S , continued Accessories Accessories are available either factory -installed or as loose kits, unless otherwise noted. Neutral Assembly Warranty • Available as loose kit for open units IBC Seismic Certification • Certification depends on application and geographic location. Contact your distributor for details. • Available for the KC model transfer switches with enclosures shown below: ATS Size, Amps Enclosure, NEMA Type 1 3R 4 4X 12 30-1200 • • • • 1600-4000 • Warranty Warranty -2 -year Model KCS-ACTA-0400S , continued Model Designation Model Mechanism Transition Controls Voltage Polw Enclosure 111 T1 1 1111 1 A 1 1 A 1 1-4h Current Rating A Record the transfer switch model designation in the boxes. The transfer switch model designation defines characteristics and ratings as explained below. Sample Model Designation: KCS-DNTA-0400B Model K: Kohler Mechanism C: Standard (Any Br Transition S: Standard P: Programmed C: Closed Controller A: Becision4Aakgro MPAC 1200, vatic B: Decision-Makera MPAC 1200, Non -Automatic ID: Decision-Maker2 MPAC 1500, Automatic F: Decision-Makero MPAC 1500, Non -Automatic Voltage/Frequency C: 208 Volbf60 Hz ID: 220 Volts/50 Hz F: 240 Volts/60 Hz G: 360 Volts/50 Hz H: 400 Volts/50 Hz J: 416 Volts/50 Hz K 440 Volth/60 Hz M: 480 Vcb/60 Hz N. 600 Volts/60 Hz P. 380 Volts/60 Hz R: 220 Volts/60 Hz Number of PolesWires N: 2 Po/3 Wires, Solid T: 3 Poles/4 Wir, Solid Neutral V: 4 Poles/4 Wires, Switched Neutral W: 4 Poles/4 Wires, Overiapping Neutral Enclosure NEMA 1 NEMA 12 CNEMA 3R Current. Amps 0030 0070 0104 0150 0200 0225 Connections 5: Standard 0230 0260 0400 0600 0800 1000 Miscellaneous A 1 0: NEMA 4 F: NEMA 4X G: Open Unit F: Front (1600 and 2000 amp only) 1200 1600 2000 2600 3000 4000 Note: Some selections are not available far every model. Contact your Kohler distributor for availability. Automatic Transfer Switch Controller KOHLER. Power Systems ecision-Maker®? PAC -1200; 09001 MI mem POWER EMS NATIONALLY REGISTERED KOHLER, Decision -Maker MPAC 1200 Model KCS with Decision -Maker® MPAC 1200 Controller Applicable Models Model Description KCS Standard -Transition Any Breaker ATS KCP Programmed -Transition Any Breaker ATS KCC Closed -Transition Any Breaker ATS § KSS Standard -Transition Specific Breaker ATS T KSP Programmed -Transition Specific Breaker ATS * * Available with automatic or non -automatic controller § Available with automatic controller only Decision -Maker® MPAC 1200 Controller Standard Features • Microprocessor -based controller • Environmentally sealed user interface • LCD display, 4 lines x 20 characters, backlit • Dynamic function keypad with tactile feedback pushbuttons allows complete programming and viewing capability at the door • LED indicators: Source available, transfer switch position, service required (fault), and not in auto • Broadrange voltage sensing (208-600 VAC) on all phases • Phase -to -phase sensing and monitoring with 0.5% accuracy on both sources • Frequency sensing with 0.5% accuracy on both sources • Anti -single phasing protection • Phase rotation sensing for three-phase systems • Real-time clock with automatic adjust for daylight saving time and leap year • Run time clock and operation counter • Time -stamped event log • Fail-safe transfer for loaded test and exercise functions • DIP switches: password disable and maintenance • Isolated RS -485 ports for Modbus connections (9.6, 19.2, and 57.6 kbps) • Modbus® RTU protocol (Modbus register map available) • USB port. Connect a personal computer and use Kohler® SiteTech'"' software to view events and adjust settings. * • Available in automatic and non -automatic versions; see supervised transfer control switch on page 5 Programmable Features • Programming and monitoring methods: o Monitoring and password -protected programming at the door using the keypad and display o Program using a PC with Kohler® SiteTech'"' software (available to Kohler -authorized distributors and dealers) • Over/undervoltage for all phases of the normal and emergency sources • Over/underfrequency for the emergency source • Adjustable time delays • Load/no load/auto-load test and load/no-load exercise functions • Programmable inputs and outputs • Load bank control for exercise or test • Time -based load control, nine individual time delays for selected loads • In-phase monitor (3-phase only) • Password protection, three security levels • See pages 2 and 3 for additional programmable features • SiteTech software is available to Kohler -authorized distributors and dealers. Modbus is a registered trademark of Schneider Electric. G11-127 (MPAC 1200) 3/14 Page 1 Decision -Maker® MPAC 1200 Controller Features User Interface LED Indicators • Contactor position: source N and source E • Source available: source N and source E • Service required (fault indication) • Not in automatic mode LCD Display • System status • Line -to -line voltage • Line -to -neutral voltage • Active time delays • Source frequency • Preferred source selection • System settings • Common alarms • Load current, each phase (current sensing kit required) • Inputs and outputs • Faults • Time/date • Address • Event history • Maintenance records • Exerciser schedule • Exerciser mode • Time remaining on active exercise Dynamic Function Tactile Keypad Operations • Scroll up/down/forward/back • Increase/decrease/save settings • End time delay • Start/end test or exercise • Reset fault • Lamp test DIP Switches • Maintenance mode • Password disable Event History • View time and date-stamped events on the display or on a personal computer equipped with Kohler® SiteTech- software. * • Download complete event history files using Kohler SiteTech software and a PC connected to the USB port. * Main Logic Board Inputs and Outputs • Two (2) programmable inputs • Two (2) programmable outputs Communications • Optional Ethernet communications with RJ45 connector for 10/100 Ethernet connection • Isolated RS -485 ports for Modbus communications • Modbus® RTU and Modbus® TCP/IP protocols (Modbus® register map available) • USB Port. Use SiteTech software to upload or download files and adjust transfer switch settings * o Application software o Event history files o Language files o Parameter settings o Usage reports o Feature configuration Programmable Features • System voltage, 208-600 VAC t • System frequency, 50/60 Hz t • Single/three-phase operation t • Standard/programmed/closed-transition operation t • Preferred source selection allows the normal or emergency source to be used when both sources are available (alarm module required) • Phase rotation: ABC/BAC/none selection with error detection • Overvoltage and undervoltage pickup and dropout settings, both sources • Overfrequency and underfrequency pickup and dropout settings, Emergency source • Voltage unbalance, enable/disable • In-phase monitor: enable/disable and phase angle • Transfer commit/no commit • Passwords, system and test • Time, date, automatic daylight saving time enable/disable • Time delays (see table) • Exerciser: calendar mode, loaded/unloaded up to 21 events • Test: loaded/unloaded/auto load (1-60 minutes) • Remote test: loaded/unloaded • Automatic override on generator failure (loaded test and exercise) • Peak shave delay enable/disable • Current monitoring (current sensing kit required) • Load control pre/post-transfer delays, 9 individual time delays for selected loads • Resettable historical data • SiteTech software is available to Kohler -authorized distributors and dealers. t System parameters are factory -set per order. Modbus is a registered trademark of Schneider Electric. G11-127 (MPAC 1200) 3/14 Page 2- Decision -Maker® MPAC 1200 Controller Features, Continued Programmable Inputs • Forced transfer to OFF (programmed -transition models only; requires load shed accessory) • Inhibit transfer • Low battery voltage (external battery supply module required) • Peak shave/area protection input • Remote common fault • Remote test • Remote end time delay • Remotely monitored inputs, four (4) available Programmable Outputs • Alarm silenced • Audible alarm • Chicago alarm control • Common alarm events • Contactor position • Exercise active • Failure to acquire standby source • Failure to transfer • Generator engine start, source E • I/O module faults • In-phase monitor synch • Load bank control • Load control active (pre/post transfer delay, up to 9 outputs) • Loss of phase fault, source N and E • Low battery fault (external battery supply module required) • Maintenance mode - • Non -emergency transfer • Not in automatic mode • Over/undervoltage faults, source N and E • Peak shave/area protection active • Phase rotation error, source N and E • Preferred source supplying load • Software -controlled relay outputs (four maximum) • Source available, preferred and standby • Standby source supplying load • Test active • Transfer switch auxiliary contact fault • Transfer switch auxiliary contact open • Voltage unbalance, source N and E Voltage and Frequency Sensing Parameter Default Adjustment Range Undervoltage dropout 90% of pickup 75%-98% Undervoltage pickup 90% of nominal 85%-100% Overvoltage dropout * 115% of nominal* 106%-135% Overvoltage pickup 95% of dropout 95%-100% Unbalance enable Disable Enable/Disable Unbalance dropout 20% 5%-20% Unbalance pickup 10% 3%-18% Voltage dropout time 0.5 sec. 0.1-9.9 sec. Underfrequency dropout t 99% of pickup 95%-99% Underfrequency pickup t 90% of nominal 80%-95% Overfrequency dropout t 101% of pickup 101%-115% Overfrequency pickup t 110% of nominal 105%-120% Frequency dropout time i 3 sec. 0.1-15 sec. * 690 volts, maximum. Default = 110% for 600 vo t applications. t Emergency source only Adjustable Time Delays Time Delay Default Adjustment Range Engine start 3 sec. 0-6 sec. t Engine cooldown 5 min. 0-60 min. Fail to acquire standby source 1 min. Transfer, preferred to standby 3 sec. Transfer, standby to preferred 15 min. Transfer, off to standby 1 sec. 1 sec. - 60 min. Transfer, off to preferred 1 sec. Fail to synchronize 60 sec. 10 sec - 15 min. Auto load test termination after transfer 1 sec. 1 sec. -60 min. Load Control Time Delays: Pretransfer to preferred 0 sec. 0-60 min. Post -transfer to preferred 0 sec. Pretransfer to standby 0 sec. Post -transfer to standby 0 sec. Note: Time delays are adjustable in 1 second increments, except as noted. t Engine start time delay can be extended to 60 minutes with an External Battery Supply Module Kit. G11.127 (MPAC 1200) 3/14 Page 3 Accessory Modules The mounting kit holds up to five optional modules. Module Current Draw Specifications, mA Alarm Module 75 Standard I/O Module 75 High Power I/O Module 100 Maximum Total Current * 300 * If an External Battery Module is installed, there is no current restriction. ❑ Standard Input/Output Module Inputs Available Inputs 2 Input Definition . Contact closure Current 5 mA Max Connection Type Terminal Strip Wire Size #14-24 AWG Max Distance 700 feet Outputs Outputs Available 6 Contact Type Form C (SPDT) Contact Voltage Rating 2 A@ 30 VDC 500 mA @ 125 VAC Connection Type Terminal Strip Wire Size #14-24 AWG ❑ High -Power Input/Output Module Inputs Available Inputs 2 Input Definition Contact closure Current 5 mA Max Connection Type Terminal Strip Wire Size #14-24 AWG Max Distance 700 feet Outputs Outputs Available 3 Contact Type Form C (SPDT) Contact Voltage Rating 12 A @ 24 VDC 12 A @ 250 VAC 10 A @ 277 VAC 2 A @ 480 VAC Connection Type Terminal Strip Wire Size #14-24 AWG Environmental Specifications Temperature -40°C to 85°C (-40°F to 185°F) Humidity 35% to 85% noncondensing ❑ Alarm Module • 90 dB Audible alarm • Any alarm function can be programmed to trigger the audible alarm • Chicago alarm function • Preferred source selection • Supervised transfer control (supervised transfer control switch required) • Connection for external alarm External Alarm Connection Specifications Wire Size #12-22 AWG Cu Contact Voltage Rating 500 mA @ 120 VAC 250 mA @ 240 VAC ❑ External Battery Supply Module • Energizes the ATS controls using an external battery when no source power is available • Allows extended engine start time delays • Allows the use of any combination of accessory modules (no current draw restriction, maximum of five modules total) • Connects to one or two batteries, 12 VDC or 24 VDC system • Current draw, 140 mA @ 12 VDC, 86 mA @ 24 VDC • Provides low external battery voltage indication to the transfer switch controller • Reverse -polarity protected G11-127 (MPAC 1200) 3/14 Page 4 Other Controller Accessories Accessories are available either factory -installed or as loose kits, unless otherwise noted. ❑ Controller Disconnect Switch • Disconnects power to the controller without disconnecting the load • Mounts inside the enclosure ❑ Current Sensing Kit • Monitor current on all phases with 1% accuracy ❑ Digital Meter • Measure and display voltage, current, frequency, and power for both sources • Programmable visual alarms for high voltage, low voltage, and high current •Three digital outputs • Serial port for optional network connections • Password -protected programming menus • Joystick operation • Factory -installed ❑ Ethernet Communications • RJ -45 connector • Supports Internet Protocol version 4 (IPv4) • Supports Modbus TCP/IP protocol ❑ Line -to -Neutral Voltage Monitoring • Monitors all line -to -neutral voltages ❑ Load Shed Kit • Forced transfer from Emergency to OFF for programmed -transition models • Customer -supplied signal (contact closure) is required for the forced transfer to OFF function • Factory -installed only • Padlockable User Interface Cover • Provides additional protection against unauthorized access • Cover standard on NEMA 3R enclosures ❑ RSA 111 Remote Serial Annunciator • Monitors the generator set • Monitors ATS common alarm, Normal source, and Emergency source status and connection • Allows remote testing of the ATS • For more information about RSA III features and functions, see specification sheet G6-139 ❑ Supervised Transfer Control Switch • Standard on models with non -automatic controls • Optional for models with automatic controls • Auto, manual, and transfer positions • Automatic and non -automatic modes •Alarm module required Supervised Transfer Control Switch Operation for Automatic and Non -Automatic Transfer Switches Switch Position Automatic Switches Non -Automatic Switches AUTO • Automatically transfers to the standby source, when available, if the preferred source is lost. • Transfers back to the preferred source when it becomes available. MANUAL • Automatically transfers to an available source if the connected source is lost. • Test, peak shave, and loaded exercise commands will transfer to the standby source. • Does not automatically transfer back to preferred when both sources are available. • Does not automatically transfer to an available source when the connected source is lost. • Test, peak shave, and loaded exercise commands are ignored. • Does not automatically transfer back to preferred when both sources are available. • Transfers only when the switch is manually moved to the TRANSFER position as described below. TRANSFER (momentary switch position) • Does not initiate an engine start sequence. Generator set engine must be signalled to start by an event such as a loss of utility, loaded test, loaded exercise, etc. • Allows transfer to the other source, if available. An event such as a loss of utility, loaded exercise, or loaded test must first initiate the transfer sequence. • Time delays will operate. Wait for time delays to expire, or press the End Time Delay button. • Operates pre- and post -transfer load control time delays if both sources are available. • MANUAL TRANSFER is displayed when the ATS is ready to transfer. G11-127 (MPAC 1200) 3/14 Page 5 KOHLER CO., Kohler, Wisconsin 53044 USA Phone 920-457-4441, Fax 920-459-1646 For the nearest sales and service outlet in the US and Canada, phone 1-800-544-2444 KOHLERPower.com Kohler Power Systems Asia Pacifi Headquarters 7 Jurong Pier Road Singapore:619159 Phone (65) 6264-6422, Fax (65) 6264-6455 Environmental Specifications Operating Temperature -20°C to 70°C (-4°F to 158°F) Storage Temperature -40°C to 85°C (-40°F to 185°F) Humidity 5% to 95% noncondensing Availability is subject to change without notice. Kohler Co. reserves the ' right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohler® Power Systems distributor for availability. Main Board I/O Specifications Output contact type Isolated form C (SPDT) Output contact rating 1 amp @ 30 VDC, 500 mA @120 VAC I/O terminals wire size #12-24 AWG DISTRIBUTED BY: © 2014 by Kohler Co. All rights reserved. G11-127 (MPAC 1200) 3/14 Page 6 KOHLEI POWER SYSTEMS Alternator Data LER. • POWER SYSTEMS TIB -102 TECHNICAL INFORMATION BULLETIN Alternator Model: Frequency: Speed: Leads: Alternator Data Sheet 4R9X 60 Hz 1800 RPM 12 (6 Lead, 600 Volt) Voltage L-N/L-L Phase Power Factor Connection kW* (kVA) Class B Class F Class H 80°C Continuous 90°C Lloyds 95°C ABS 105°C Continuous 130°C Standby 125°C Continuous 150°C Standby 139/240 3 0.8 Wye 84.0 88.5 90.5 95.0 103.0 101.5 109.5 277/480 (105.0) (110.5) (113.0) (118.5) (128.5) (126.5) (136.5) 127/2203 0.8 Wye 83.0 87.5 89.5 93.5 101.5 100.0 108.0 254/440 (103.5) (109.0) (111.5) (116.5) (126.5) (125.0) (135.0) 120/208 3 0.8 Wye 82.0 86.0 88.0 92.0 100.5 98.5 106.5 240/416 (102.5) (107.5) (110.0) (115.0) (125.5) (123.0) (133.0) 110/1903 0.8 Wye 74.5 78.0 80.0 84.5 91.5 89.5 96.5 220/380 (93.0) (97.5) (100.0) (105.5) (114.0) (111.5) (120.5) 120/240 3 0.8 Delta 82.0 86.0 88.0 92.0 100.5 98.5 106.5 (102.5) (107.5) (110.0) (115.0) (125.5) (123.0) (133.0) 120/240 1 1.0 Dogleg 64.5 67.5 68.5 71.0 77.5 76.5 82.5 (64.5) (67.5) (68.5) (71.0) (77.5) (76.5) (82.5) 347/600 3 0.8 Wye83.5 88.0 90.0 94.5 102.5 101.0 109.0 (104.0) (110.0) (112.5) (118.0) (128.0) (126.0) (136.0) * All data tested in accordance with IEEE Standard 115. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Submittal Data: 139/240 Volts, 0.8 PF, 1800 RPM, 60 Hz, 3 Phase, 130°C Rise Typical Cold Resistances Phase Resistance Rotor Resistance Typical Reactances Synchronous Direct Quadrature Transient Unsaturated Saturated Subtransient Direct Quadrature Negative Sequence Zero Sequence Symbol PerUnit Ohms xo Xq X'du X'd X"d X"q x2 xo 0.036 0.016 16.96 7.585 Typical Time Constants Armature Short Circuit Transient Short Circuit Transient Open Circuit Typical Field Current 2.969 1.328 Full Load 1.523 0.681 No Load Typical Short Circuit Ratio 0.292 0.131 Harmonic Distortion 0.257 0.115 RMS Total Harmonic Distortion Max. Single Harmonic 0.123 0.055 Deviation Factor (No Load, L -L) 0.114 0.051 Telephone Influence Factor 0.118 0.053 Insulation Class 0.011 0.005 per NEMA MG1-1.66 Phase Rotation Symbol Value T. 0.007 sec. T. 0.065 sec. T'd° 0.748 sec. IfFL IfNL 21.6 amps 5.6 amps 0.337 3.20% 5th <5% <50 H ABC TIB -102 4R9X 60 Hz 11/11p 1 100 98 96 94 u 92 90 88 86 84 82 80 4R9X, 60 Hz, 139/240, 277/480 Volts, Wye TYPICAL ALTERNATOR EFFICIENCY* 0.8 PF 40 35 30 o. 25 c m 20 0 15 10 5 0 10 20 30 40 50 60 70 80 90 100 110 Output (KW) 4R9X, 60 Hz, 139/240, 277/480 Volts, Wye TYPICAL MOTOR STARTING CHARACTERISTICS* 0 50 100 150 200 250 300 350 400 450 500 Locked Rotor KVA * All data tested in accordance with IEEE Standard 115. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. 2 4R9X 60 Hz 11/11p TIB -102 1000 100 m E 1- 10 1 0.1 0.01 10 4R9X, 60 Hz, Low Wye or Delta Connection SHORT CIRCUIT DECREMENT CURVE t 11 100 1000 Armature Current (A)* 10000 r Alternator damage turde ••� •�• •� r Line to Line 1ph 3 phase symmetrical rrr.r • Line to Neutral 1ph "Instantaneous current (t=0) is asymmetric. Divide by 1.73 for symmetric. TIB -102 4R9X 60 Hz 11/11p 3 1000 100 n E i= 10 0.1 0.01 4R9X, 60 Hz, High Wye Connection SHORT CIRCUIT DECREMENT CURVE 10 100 1000 Armature Current{A)* 10000 Alternator damage curve • Line to Line tub 3 phase symmetrical Line to Neutral 1 ph *Instantaneous current 0=0) is asymmetric. Divide by 1.73 for symmetric. 4 4R9X 60 Hz 11/11p TIB -102 K4HLER.POWER SYSTEMS Sound Data KOHLER. Power Systems TIB -114 TECHNICAL INFORMATION BULLETIN Generator Set Sound Data Sheet Continued on next page The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. 0 2015 by Kohler Co. At rights reserved. TIB -114 100REOZJF 60 Hz 3/15i 1 Sound Pressure Data in dB(A) Generator Set Model Hz Load Raw Exhaust Open Unit, Isolated Exhaust Weather Enclosure Sound Enclosure Snow Sound Enclosure 100REOZJF 60 100% Load 112.4 84.5 82.6 69.8; 69.9 No Load 100.1 80.9 79.0 68:3 66.1 Note: Sound pressure data is the logarithmic average of eight perimeter measurement points at a distance of 7 m (23 ft.), except Raw Exhaust data which is a single measurement point at 1 m (3.3 ft.) from the mouth of a straight pipe exhaust. Continued on next page The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. 0 2015 by Kohler Co. At rights reserved. TIB -114 100REOZJF 60 Hz 3/15i 1 100REOZJF 60 Hz Load Distance, m (ft) Enclosure Sound Pressure Levels, dB(A) Load Distance, m (ft) Enclosure Measurement Clock Position Octave Band Center Frequency (Hz) Overall Level 63 125 250 500 1000 2000 4000 8000 100% Load 7 (23) Snow Sound 3:00 58.3 61.5 57.1 61.7 57.8 56.0 53.5 44.9 67.3 1:30 58.2 63.5 60.4 60.3 60.5 58.7 58.0 49.9 68.8 12:00 -Engine 53.3 62.0 62.6 66.9 66.0 66.1 64.7 56.6 73.0 10:30 54.3 61.8 63.9 67.8 59.5 59.8 55.6 48.6 71.0 9:00 60.2 65.5 60.9 64.4 61.4 60.1 58.9 51.6 70.8 7:30 54.7 61.8 59.1 62.8 58.4 57.2 60.3 51.9 68.4 6:00 -Alternator 52.6 61.0 57.1 58.2 57.8 61.3 64.7 58.9 69.2 4:30 47.8 58.9 55.5 62.2 60.1 58.1 59.4 51.6 67.4 8-pos. log avg. 56.3 62.4 60.4 64.1 61.1 60.8 60.9 53.7 69.9 2 100REOZJF 60 Hz 3/15i TIB -114 Sound Pressure Levels, dB(A) Load Distance, m (ft) Enclosure Measurement Clock Position Octave Band Center Frequency (Hz) Overall Level 63 125 250 500 1000 2000 4000 8000 100% Load 7 (23) Sound 3:00 41.6 61.3 61.7 63.5 59.3 59.1 56.7 52.6 68.7 1:30 45.4 59.1 63.1 66.1 63.0 60.4 60.7 54.8 70.6 12:00 -Engine 48.2 59.0 61.5 66.2 62.5 62.9 62.6 57.8 71.0 10:30 48.9 60.3 63.5 66.3 62.6 60.9 60.6 56.5 70.9 9:00 46.6 59.4 62.8 63.7 59.8 60.2 59.0 56.3 69.3 7:30 44.7 59.2 63.6 63.0 60.9 60.6 60.6 58.2 69.8 6:00 -Alternator 49.9 56.7. 59.6 64.1 60.0 60.2 58.8 55.0 68.6 4:30 48.7 55.8 60.6 62.9 61.3 59.8 59.0 54.2 68.4 8-pos. log avg. 47.4 59.1 62.2 64.7 61.4 60.6 60.1 56.0 69.8 2 100REOZJF 60 Hz 3/15i TIB -114 Sound Pressure Levels, dB(A) Load Distance, m (ft) Enclosure Measurement Clock Position 3:00 1:30 12:00 Eng. 10:30 9:00 7:30 6:00 Alt. 4:30 8-pos. log avg. 100% Load 7 (23) Weather Overall Levels 81.6 83.7 80.0 82.5 82.6 83.0 83.8 82.2 82.6 2 100REOZJF 60 Hz 3/15i TIB -114 Sound Pressure Levels, dB(A) Load Distance, m (ft) Open Unit, Isolated Exhaust Measurement Clock Position Octave Band Center Frequency (Hz) Overall Level 63 125 250 500 1000 2000 4000 .8000 100% Load 7 (23) 3:00 58.3 62.6 72.9 74.1 76.8 78.8 74.3 69.6 83.5 1:30 58.2 63.5 71.9 72.5 77.2 79.2 77.1 72.6 85.6 12:00 -Engine 53.3 62.0 72.4 75.3 75.1 76.7 71.5 66.0 81.9 10:30 54.3 61.8 73.1 75.9 78.2 79.3 75.5 70.8 84.4 9:00 60.2 65.5 73.8 77.7 78.0 78.7 75.2 72.9 84.5 7:30 54.7 65.6 74.1 76.6 75.8 76.9 76.9 72.7 84.9 6:00 -Alternator 52.6 64.0 72.8 74.8 74.6 75.6 78.3 75.6 85.7 4:30 47.8 62.1 71.5 75.9 76.8 77.6 75.9 71.0 84.1 8-pos. log avg. 56.3 63.6 72.9 75.6 76.7 78.0 76.0 72.1 84.5 2 100REOZJF 60 Hz 3/15i TIB -114 Sound Pressure Levels, dB(A) Load Distance, m (ft) Exhaust Octave Band Center Frequency (Hz) Overall Level 63 125 250 500 1000 2000 4000 8000 100% Load 1 (3.3) Raw Exhaust (No Silencer) 75.2 94.8 98.6 101.4 104.0 103.7 107.8 105.9 112.4 2 100REOZJF 60 Hz 3/15i TIB -114 100REOZJF 60 Hz Load Distance, m (ft) Enclosure Sound Pressure Levels, dB(A) Load Distance, m (ft) Enclosure Measurement Clock Position Octave Band Center Frequency (Hz) Overall Level 63 125 250 500 1000 2000 4000 8000 No Load 7 (23) Snow Sound 3:00 49.9 58.6 55.6 56.5 52.9 48.0 42.8 29.3 62.8 1:30 50.3 6111 58.5 58.6 53.9 49.4 43.0 33.8 65.0 12:00 -Engine 53.3 60.8 63.8 62.1 57.7 60.4 51.9 42.5 68.6 10:30 48.7 61.4 62.4 67.0 55.2 51.9 45.9, 33.6 69.4 9:00 46.0 65.2 57.6 59.0 55.6 51.5 46.0 33.8 67.2 7:30 49.5 57.4 51.6 55.2 52.4 46.7 45.4 35.1 61.4 6:00 -Alternator 45.9 58.8 53.8 55.8 54.2 51.4 51.8 42.0 63.0 4:30 48.8 61.1 54.5 58.3 55.1 50.1 44.1 31.8 64.4 8-pos. log avg. 49.6 61.2 59.1 61.0 54.9 53.6 47.8 37.6 66.1 TIB -114 100REOZJF 60 Hz 3/15i 3 Sound Pressure Levels, dB(A) Load Distance, m (ft) Enclosure Measurement Clock Position Octave Band Center Frequency (Hz) Overall Level 63 125 250 500 1000 2000 4000 8000 No Load 7 (23) Sound 3:00 47.9 60..0 62.0 62.3 57.8 55.4 50.1 41.6 67.3 1:30 51.0 58.7 63.3 65.7 62.2 57.0 55.9 43.5 69.7 12:00 -Engine 52.5 58.2 61.1 65.7 61.4 59.9 59.0 47.0 69.6 10:30 51.9 60:0 63.9 65.4 61.5 56.2 55.0 44.4 69.7 9:00 49.7 583 63.1 62.2 57.2 54.9 51.0 42.7 67.4 7:30 42.6 60:4 65.1 61.0 58.4 55.8 50.1 42.5 68.3 6:00 -Alternator 46.8 54:3 58.4 62.8 57.5 53.8 50.2 38.5 65.9 4:30 44.6 55:8 61.1 61.3 59.8 56.1 50.4 40.2 66.6 8-pos. log avg. 49.5 58.6 62.6 63.7 59.9 56.5 54.1 43.2 68.3 TIB -114 100REOZJF 60 Hz 3/15i 3 Sound Pressure Levels, dB(A) Load Distance, m (ft) Enclosure Measurement Clock Position 3:00 - 1:30 - 12:00 Eng. 10:30 9:00 7:30 6:00 Alt. 4:30 8-pos. log avg. No Load 7 (23) Weather Overall Levels 78.5 79.3 78.9 80.0 80.4 78.3 76.7 78.8 79.0 TIB -114 100REOZJF 60 Hz 3/15i 3 Sound Pressure Levels, dB(A) Load Distance, m (ft) Open Unit, Isolated Exhaust Measurement Clock Position Octave Band Center Frequency (Hz) Overall Level 63 '125 250 500 1000 2000 4000 8000 No Load 7 (23) 3:00 49.9 63.1 73.2 72.7 73.6 74.9 70.7 61.7 80.4 1:30 50.3 63.2 71.9 71.6 76.0 76.1 72.4 64.9 81.2 12:00 -Engine 53.3 63.0 72.4 74.0 74.4 75.4 70.3 62.8 80.8 10:30 48.7 62.7 72.2 74.5 76.9 75.5 73.0 65.0 81.9 9:00 46.0 65.4 73.6 76.6 76.6 75.4 71.9 64.2 82.3 7:30 49.5 61.1 72.6 74.5 73.5 72.5 71.2 64.1 80.2 6:00 -Alternator 45.9 643 72.3 72.0 71.6 68.4 71.0 64.8 78.6 4:30 50.4 63/ 72.1 74.2 75.4 73.8 71.1 62.6 80.7 8-pos. log avg. 49.8 63.5 72.6 74.0 75.1 74.5 71.5 63.9 80.9 TIB -114 100REOZJF 60 Hz 3/15i 3 Sound Pressure Levels, dB(A) Load Distance, m (ft) Exhaust Octave Band Center Frequency (Hz) Overall Level 63 125 250 500 1000 2000 4000 8000 No Load 1 (3.3) Raw Exhaust (No Silencer) 70.4 82.5 85.8 90.9 93.0 93.4 92.9 93.6 100.1 TIB -114 100REOZJF 60 Hz 3/15i 3 KOHLELPOWER SYSTEMS Emissions Data UNITED STATES ENVIRONMENTAL PROTECTION AGENCY 2017 MODEL YEAR CERTIFICATE OF CONFORMITY WITH THE CLEAN AIR ACT OFFICE OF TRANSPORTATION AND AIR QUALITY ANN ARBOR, MICHIGAN 48105 Certificate Issued To: Deere & Company (U.S. Manufacturer or Importer) Certificate Number: HJDXL04.5119-004 Effective Date: Issue Date: 08/04/201622--- Expiration Date: 08/04/2016 Revision Date .. _ Byron J unker, Division Director ompliance Division 12/31/2017 N/A Model Year: 2017 Manufacturer Type: Original Engine Manufacturer Engine Family: HJDXL04.5119 Mobile/Stationary Indicator: Stationary Emissions Power Category: 75<=kW<130 Fuel Type: Diesel After Treatment Devices: No After Treatment Devices Installed Non -after Treatment Devices: Electronic Control, Smoke Puff Limiter, Engine Design Modification, Non-standard Non -After Treatment Device Installed Pursuant to Section 111 and Section 213 of the Clean Air Act (42 U.S.C. sections 7411 and 7547) and;40,CFR Part 60, and subject to the terms and conditions prescribed in those provisions, this certificate of conformity is hereby issued with respect to the test engines which have been found to conform to .applicable requirements and which represent the following engines, by engine family, more fully described in the documentation required by 40 CFR Part 60 and produced in the stated model year.: This certificate of conformity covers only those new compression -ignition engines which conform in al material respects to the design specifications that applied to those engines described in the documentation required by 40 CFR Part 60 and which are produced during the moll year stated on (i e tficate of the said manufacturer, as defined in 40 CFR Part 60. It is a term of this certificate that the manufacturer shall consent to all inspectionsrdescribed in ,; CFR 1.068 arid authorized'in a warrant or court order. Failure to comply with the requirements of such a warrant or court order may lead to revocation or suspension of this certificate for reasons specified in 40 CFR Part 60. It is also a term of this certificate that this certificate may be revoked or suspended or rendered void ab initio for other reasons specified in 40 CFR Part 60. _ t This certificate does not cover engines sold, offered for sale, or introduced, or delivered for introduction, into commerce in the U.S. prior to the effective date of the certificate. KOHLERm Power Systems 100REOZJF 60 HZ. DIESEL INDUSTRIAL GENERATOR SET EMISSION DATA SHEET ENGINE INFORMATION Model: John Deere, 4045HF2851 Bore: 106mm (4.19 in.) Nameplate BHP @ 1800 RPM: 158 Stroke: 127mm (5.00 in.) Type: 4 -Cycle, 4 Cylinder, Inline Displacement: 4.5 L (276 cu. in.) Aspiration: Turbocharged, Charge Air -Cooled Compression Ratio 19:1 EPA Family: HJDXL04.5119 EPA Certificate: HJDXL04.5119-004 PERFORMANCE DATA: Engine bkW @ Stated Load Fuel Consumption (g/kWh) Exhaust Gas Flow (m3/min) Exhaust Temperature (°C) EXHAUST EMISSION DATA: HC (Total Unburned Hydrocarbons) NOx (Oxides of Nitrogen as NO2) CO (Carbon Monoxide) PM (Particular Matter) Table 1 1/4 1/2 3/4 Full Standby Standby Standby Standby 29.50 59.00 88.50 118.00 272.10 254.70 237.40 222.40 22.80 580.00 Table 2 EPA CERTIFICATE DATA 0.15 3.4 1.3 0.17 Values are in g/kWh unless otherwise noted TEST METHODS AND CONDITIONS The EPA Certificate Data in Table 2 is a weighted average value per ISO 8528 D2. Data and specifications subject to change without notice For further information, please contact Todd Loes at John Deere Power Systems, 319-292-6050 KOHLER.POWER SYSTEMS Dimensional Drawings N 4.0 CO 410 0. [L S61 [9'011 0Lz 1 4 CV 7 mZ Wo CC i< Lal Lal 0 rCCu 0 0 CV NC dAl [0'E SL y e •. .0 . u [L'91 ILI 4 4 1 4 «' to o N o 7.7 [E'v1 011 [0'9) 912 e i F. o MT w. me REVISIONl zz=w O� I- I- Ja = 0-3.- 0 W O cLL aa \:ce, O m mx W 0 -m Ne CC IN 0Ww eV e w NI CY, en 0 ONTROLLER LOCATION 0 CO M CO M CO O N8f1130 130J [0"621 SEL t£ PP] VI a [fig CO N U 1 CO • 6 CCm O, NCG 31- 00. 1- 0OV 1.. M' II'I ILII 111IIIII11111 J ¢ 0 o0 N CC 0 a c0 0 0 V y W o, a Net 3, mdJ BATTERY CHARGER (9 Z£1 £f9 (g'211 91£ [2'691 -1 10 PLACES Cv LSL1 [1'021 OIS 16'91 L [0'011 191 I SSZ a Hogaiviunif, Lc 41 -541 lVIM 'Rim I1I'1iIi 4' BATTERY CHARGER t2V 111111111 1 I'1I11Il 1]IIlll MEM II'I 001!111'1 1111,1 II1J ,0 OU MO _I 1 0 1 1-E 0 0-0 zJ w ao z2 rd ro Wo 2 co 0 6 O m m O Q NG [86619-101 N mQ o 0 i CO a CO Lel 0 8 IS r0 0 O•4c 0 I£91 091 0 0 14 O i 0 2. 0 V N N c0 0 m dA1 30N660J13 6000 N3d0 (0'00] £69 0 0 00 wez o V Ow Mcc w. ` O .0 O zn O nw wn nz nw ww � Z O Z-ry AIR DISCHARGE [6.19] ELS! m co rvo x0 16'Z6] 0601 03 C CCOit 1•�, , m . '' • co rvo x0 16'Z6] 0601 a \ \I\\\ AIR INTAKE (BOTH SIDES) `-OIL/COOLANT DRAIN (BOTH SIDES) )0.0 [110.24] ... il '' • g v ICJ �:::L it." LL • •. J 0'001 DIMENSION PRINT 0 ADV -7647 =6 c0 03 N 1 i o DIMENSION PRINT SEISMIC INSTRUCTION • I @ g 0 I¢0 i,9 �' Ea '22 F ¢J oJ `,1j,-- °ate KNZ 62J I.�K W.T.—w 6U Cf H LL2Jm 6wtiL3 L .0 I-, J L p Q v U IT J 5 W i —e .. ., ? + �lYg3 eQgSgQ a g vow 01:®a1 q4 CIL C YEf ppi 0 ♦p A� m iii j p Q i I E .. �=» c==w W W sz i..r� 6 ei ' zaoo » L M z 1 1 j':12 ��'dd n n n r_ ijt ^WKJ 6a N OO =a Wwam F 00 aca6 ' s a . !4 Se.Ci i49 �i'oi VT,' �zau w - a�Jw VIVI.N.62 Zx6W A NN z= a; m Cr' 9a. �' 1 i I ANCHORING SYSTEM A B C D E G MIN. H MIN. ANCHOR BRAND 011' ANCHOR MODEL SHANK DIA EMBEDMENT EDGE DISTANCE THICKNESS HILT! 6 TZ 15.9 [.63] 101.8 [4.0] 203.2 [8.0] 203.2 [8.0] 77773 RR R O 2 O 3 O N O n • O x t22RRn p p G "^ O S ^ Rgrn n Rn 01 O :4 2 4 n n< O g A F. N .. iii c o R 0 e, .. 0 Aa + 8 n v8 n 22".., viii N N m a N m ri N m .. R elm ^o m a r n a "4n 7"771 m N n n LI A N Oma Si R NNNm oorNN o 8 8 ma. n � Nr m C m0 C. C. R2 " 'c O N N N N Vi VI o'n C. N N m n 88 0l g O z3. '‘',1 0 N m 8 8 O mi 411'4 O O a el IMOA-P 620X250/50 IHDA-P 6200250/50 DA -P 6200250/100 �DA-P 6200250/100 P 8 a N 000Pa8c0 r 0P0 N 2 ? a 0 = O S = V�y s� o ? gs 8 s° ..... .o m m m m + w♦ m m m m CO m 0 0 ♦ o N c a^ N r r H m a x x x x x x x x E x t 5 x 5 x 5 x F x S FOR MTG. HOLES SEE GENSET/ENCLOSURE/ ADVS RESPECTTVELY w E 5, C E U 0 N < > g N N4 F b ZZ MAXIMUM SEISMIC DESIGN RA1190 APPLIES A5 A SYSTEM TO GENSET, TANKS, ENCLOSURES AND ACCESSORIES O 0 T q q O N H N 9 F 2 F. 2. 2. N FUEL ATT NK • ITY 0 GAL UP THROUGH 908 1 240 C. . 958/886 253/234 1408/1305 372/344 SET ONLY NO TANK N 1570 1415 -- SET ONLY NO TANK + n SET ONLY NO TANK 2101 I 555 3573 1 944 SET ONLY N0 TANK 2101 555 4066 1074 SET ONLY NO TANK 1529-4394 [404-1161] 5046 1333 5765 1523 _ 6674 1763 10008 2644 231-59B [61-158] 1 1 1 I 1 1 1 �" m `. 2 fN 08 o�"'o2o �=x<1ba' 0W ' 8 o 5 2 8 g 5 ��'bJ'� W6 g 6 �g W g 2} 2-, 6o $ 6 82 dg 6; za VOJ'�"w§�"'� We> 05 ffi8 >w 06 = o w za ur9�" 5 06 ' ` '2 3g o i.. °E ��^zo $� ' o t g �am �5 W $W = 8 $ 3,71 o w oe ,..6 05 ' '8 'b'�' - o ow' ' w o 3 Ea 6 ,� of a° 06 ow off" o$i'0 ig3 25-150 REZG 50-60 RE2GB El 8882:T, 8 m'. ddm 180-200 REZX/ 180-200REZXB 250 REZX/ 250REZXB m a i n 0 as 00 88 b8 0 a 0 8 r 20-60 REOZJC 50-60 REOZJD 40-50 REOZJE W 8 8 180 REOZJG 200 REOZJF o N n N 300 REOZJ m 0 ,, 2p pRREOZK CM9422ONLY) @ t U 1.0 8 7 6 5 4 3 2 SEISMIC INSTALLATION REQUIREMENTS. The following are requirements for selsmlc Installation. 1. The design of post -Installed anchors in concrete used for the component anchorage Is pre -qualified for seismic applications In accordance with ACI 355.2 and documented In a report by a reputable testing agency. (ex. The Evaluation Service Report Issued by the International code Council) 2. Anchors must be Installed to an embedment depth as recommended In the pre -qualification test report as defined In Note 1. 3. Anchors must be Installed In minimum 4000 psi compressive strength normal weight concrete. Concrete aggregate must comply with ASTM C33. Installation In structural lightweight concrete Is not permitted unless otherwise approved by the structural engineer of record. 4. Anchors must be installed to the torque speclflcatlon as recommended by the anchor manufacturer to obtain maximum loading 5. Anchors must be Installed in the locations speclfled the Kohler ADV dimension print. 6. Anchor bolt design loads or speclflc anchors are specified on seismic Kohler ADV. 7. Anchor plates from Kohler must be Installed at each anchor location between anchor head and equipment to tension load distribution, 8. Concrete floor slab and concrete housekeeping pads must be designed and rebar reinforced for selsmlc applications in accordance with ACI 316. 9. Alt housekeeping pad thickness must be designed In accordance with pre -qualification test report as defined In Note 1 or a minimum of 1, 5x the anchor embedment depth, whichever Is largest 10. All housekeeping pads must be doweled or cast Into the building structural floor slab and designed for seismic application per ACI 318 and as approved by the structural engineer of record 11. Wall mounted equipment must be installed to a rebar reinforced structural concrete wall that Is seismically designed and approved by the engineer of record to resist the added selsmlc loads from the components being anchored to the wall. 12. Floor mounted equipment (with or without housekeeping pad) must be Installed to a rebar reinforced structural concrete floor that Is seismically designed and approved by the engineer of record to resist the added selsmlc loads from components being anchored to the floor. 13. When Installing to a floor or wall, rebar Interference must be considered. 14. Attaching selsmlc certified equipment to any floor or wall other than those constructed of structural concrete and designed to accept the seismic loads form said equipment Is not permitted by this speclflcatlon and beyond the scope of this certification. 16. Attaching seismic certified equipment to any concrete block walls or cinder block walls is not permitted by this speclflcatlon and beyond the scope of this certification. 17. For Installations upon rooftop, steel dunnage shall be' coordinated with the Structural Engineer of Record. 18. Installation upon only rooftop curb shall be coordinated with the curb manufacturer and the Structural Engineer of Record. Any curb or concrete pad that supports the RTU unit is beyond the scope of this certification. 19. Anchor locations, size, type and load requirements are specified on the Installation drawing. Mounting requirements details such as brand, type, embedment depth, edge spacing, anchor spacing, concrete strength, wall bracing, and special Inspection must be outlined and approved by the project Structural Engineer of Record to withstand the selsmlc anchor loads as defined on the selsmlc Installation drawing, The Installing contractor Is responsible for the proper Installation of all anchors and mounting hardware, observing the mounting requirement details outlined by the Engineer of Record. Contact Kohler If a detail Seismic Installation Calculation Package Is required. 20. Electrical wiring, piping, duct and other connections to the equipment is the responsibility of the Installing contractor. It is necessary that these remain In tact, functional and do not Inhibit the functionality of the generator set after a seismic event. Adequate slack shall be allowed cable and piping to allow for motions of set during a seismic event. *21. Concrete pad dimensions are minimum values to satisfy only the anchor bolt requirements. The pad must be designed by the project structural engineer of record. *22 Anchor bolt and concrete recommendations are for the maximum selsmlc design levels shown. If the speclflc application has a lower level, thinner concrete or alternate anchors may be acceptable. Consult Kohler. SEISMIC INSTRUCTION Mom 11-7-14 SEE EmETa crnaul 10-26-14 12292112(297121] ora Ws' m Ma at am a (cnaaaq a[ar a aaaw TAW w aura COMP= a oma [a2a21 11-0-16 . ICnaCmi 4-4-17 ZEE am a . a laina9 METRIC CAD FILE -DIMENSIONS IN I ] ARE INCH EQUIVALENT Oat ,wawWa� w 0-11 13 11-11 13 IODNLER CO DIMENSION PRINT SEISMIC INSTRUCTION NOP 0-12-13 r- I - ADV -8629 ID 8 7 1 6 5 3 2 r D C A M W 0o • m- • omu • V -mu QV J • V M V ¢ mm COM 0 ¢ • z w 0 • <0 Oz 0 V r- pct - ca Oa^,V a _100 toz,o Otto w ¢ w 0- > n3 • - J3 Od Wo N O^ 3w 0Vm O = i rwca t�a~¢w¢ 00n- 02 - Oz -3>s> O V 0 a F -CC >1-w ¢3¢ v�wz0 < 0 O= -0 0^JJ= O - ¢rvwwwwww¢N¢wCw ¢ry V u>2 00 • JO JZ¢cl¢wOJ 0OJ zMzEJ-wJ¢-w caaw Hwwt�«0--w w worn unocu mwao. N w w¢ J¢ w a w M w¢ J -JM OF F¢wzzzzt-¢ ZZ ZZNZZmZmn a_ H �v3rvN._.NN._. A OPTIONAL ACCESORY I. F¢ MU ow w S. Y mm 2 a z m 0 3 ON3 HOlVIOVH 11'M n ® 4 J CO. p 111 Ma 0 V MO CCW ON3 HO1VH3N3O • 1 649.0 [64.9 [60'67] 0'0211 V m f t I t TITV CO NG [C T234541 STATE TANK Jo ¢z 03 o¢ zn 1-a ccn x> mn ilw- oow 2w� 2 a 2 0 2 2 o° lY 1l N m -0 72 ■ W 00 0 U m � Q LJ CC 3 LIJ oa < 0 CO LL a S5g EthAi 230 9.1- g Fg F U F4 O � N R. H ¢ LL ITEM I PART NO I OTY I DESCRIPTION 0 s m CV 0 LJ0 CV 0 LAJ ADAPTER, FUEL CAP CC LJ CC 3 CC 0 1.1 6 5 16842350 OTY I DESCRIPTION CI— UJ 4.11 CO 0 LJ O LIJ TANK, SPILL/FILL, CC LJ CC CC 2 z ITEMI PART NO CV 5 IGM42350 7 15821079 CO LO OTY I DESCRIPTION m 0 UJ LJ CC CC 0 LLJ 1.1 Lar CC LJ Z a 440 3 10M92508 7 IGM84329 OTY I DESCRIPTION 5 ro 0.1 0 LAJ LJ CC L. CC LJ0 LJ ¢ CC LJ 0 VENT. NORMAL W/ BAFFLES 2.3 FTITAPE, FOAM CV a LO Trlr 6 V 1- r 5 GALLON SPILL W/FlLL PIPE EXTENSION KIT 1r,NN <R cu r, V: CV N " V N ry< 00 4v 0o 000"55` N 0000,roco— 50 00- THIS I5 AN AUTOMATED TABLE. ALL CHANGES TO THIS TABLE MUST BE MADE IN THE FAMILY TABLE OF THE GENERIC MODEL N to CO N ¢ N COH 0 0 0 ¢¢¢¢ 0 h N N N ¢¢¢¢ N N h CO N 0 KIT NO. GM58956-TA30 GM58956-TA31 GM58956-TA32 GM58956-TA33 GM58956-TA34 ,GM58956-TA35 10M58956-TA36 GM58956-TA37 16858956-7038 ',GM58956-TA39 GM58956-TA40 GM58956-TA41 G858956-7042 GM58956-TA43 GM58956-TA44 GM58956-TA45 GM58956-TA46 GM58956-TA47 GM58956-T048 GM58956-TA49 GM58956-TA50 GM58956-TA51 GM58956-TA52I GM58956-TA53 GM58956-TA54 GM58956-TA55 0M58956-TA56 GM58956-TA57 GM58956-TA58 GM58956-TA68 GM58956-KA30 GM58956-KA31 CO CO OD CO 0 LO t7 V 0 GM58956-KA34 GM58956-KA35 GM58956-KA36 GM58956-8037 GM58956-KA38 GM58956-KA39 GM58956-KA40 GM58956-KA41 GM58956-KA42 GM58956-KA43 GM58956-KA44 GM58956-KA45 GM58956-8846 GM58956-KA47 GM58956-KA48 GM58956-KA49 GM58956-KA50 GM58956-KA51 GM58956-KA52 0858956-K053 GM58956-KA54 GM58956-KA55 GM58956-KA56 GM58956-KA57 GM58956-KA58 GM58956-6068 Y 2 le 2 LO CO 1.0 LO Crl CO LO OD co CV CO COCO m CO m OD ,41 Os N ,41 14-4 N 6 crC z 1 GM58956-TAI GM58956-TA2 GM58956-TA3 GM58956-TA4 GM58956-TA5 0M58956-TA6 GM58956-TA7 0M58956-TA8 58956-TA9 GM58956-TAIO GM58956-TAII GM58956-TA12 GM58956-TA13 GM58956-TA14 GM58956-TA15 GM58956-TAI6 GM58956-TA17 GM58956-TA18 GM58956-TAI9 GM58956-TA20 GM58956-TA21 GM58956-TA22 GM58956-TA23 58956-TA24 GM58956-TA25 GM58956-TA26 0M58956-TA27 GM58956-TA28 GM58956-TA29 GM58956-TA66 GM58956-KA2 GM58956-KA3 GM58956-KA4 GM58956-KA5 GM58956-606 0858956-K87 GM58956-KA8 GM58956-KA10 GM58956-KAII co LO 0958956-K014 urr GM58956-KAI6 GM58956-KA17 GM58956-KA18 0 GM58956-KA21 58956-KA22 0858956-K023 GM58956-KA24 GM58956-6025 GM58956-KA26 GM58956-6027 GM58956-KA28 GM58956-KA29 CO 0 h- u; in 2 NZ PZ in Q aZ o NU QJ a 0 N 0) m e D 0-81 0858659 M92508 REPLACES ITEM I PART NO 1 QTY I DESCRIPTION Zr' 0 LLJ CL CL 2 16892508 3 0 a. rc O >- O CO 1- a 0 V I CO N •• - O I- 0 z o_ c Z 0 LJ a 0 0 0 V J C7 c Z I- W Z O w p z - N O I- zz F- m • V D O w ¢ w . 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V009 [S'911 617 V007.0S1[6'91] 097 • mug [9'111 66Z 3 a a s z^,:1 0Oz 0, zwz 11--2 =soo us ao z3<w z. o r zr OF 30 - �z 4 =O ox no o0m i0 ...¢ r_ w 00--w xN xoz �2 �w 02,4- 1- w 0 w�2 x 2> 1' .20- 4 w 2 w ▪ We F5 -500 o -O a- 0ti 2 - •-•30V dw. wa_uw0 3°J N cc - 4 x �� Y 4 w _ - 2 w Owcc N00 ONQ¢w w wowww o9.lAlsN z xsv4.-w f 3 0 tA 2 4 30 CC 0 H 5 acc mw 0= 0 0- 0 JN 119103N [Z' 911 217 / o: 4 1-2 uo 06 .0 cc cc 20 0 0 Cc O 01.-130 wvm11-0 .1-00W02..o...-. 2z xmw 0J 3v o b-- c-wa 4m1-ho.O mw;.. x , 4 2 4 0w�3N 0N302 < 0 2- =x 0 F -4z0 .�u0 x340 0� 600. -J 0rw0 0 -,01, 01 4, - 34 ,▪ 20 Gu wx2, 4-u3. �- sw w .0 5 H wase H CCZ 3 „ d 0 0 m 0. 4 F <N 0" WIT 0- 6 -PZ x 2 Y. 1.1 0 NEUTRAL (SEE NOTE) -1 5 =0 .0 0ON O 0 0 • (2) 412 TO 600 KCMIL N W • BfEm r 0 Nu �_ -.-.__..-..-.. ..li RIF71 41 II MOE EC- ql ._. t—..CI-lo -_ ,1 1 0 , f a —UI > �> 11'IC1 Lbbl 20 0 0 Cc O 01.-130 wvm11-0 .1-00W02..o...-. 2z xmw 0J 3v o b-- c-wa 4m1-ho.O mw;.. x , 4 2 4 0w�3N 0N302 < 0 2- =x 0 F -4z0 .�u0 x340 0� 600. -J 0rw0 0 -,01, 01 4, - 34 ,▪ 20 Gu wx2, 4-u3. �- sw w .0 5 H wase H CCZ 3 „ d 0 0 m 0. 4 F <N 0" WIT 0- 6 -PZ x 2 Y. 1.1 0 NEUTRAL (SEE NOTE) -1 5 =0 .0 0ON O 0 0 • (2) 412 TO 600 KCMIL N W KOHLEILPOWER SYSTEMS Wiring Schematics c U CO 1 €aa b a o�p mad 8 2 111414 I i i i i i: Moo of 1 111 E' w'5— :!!!!! !!!!1 4e„ m 0 1 iih Ip;'( TIT_ _ Ee KWON �\u U—� �F^ Wo— W�i NOF U 2 RIP aaad 2223222' R- Frl 9 � B. Ing afa Bi i; C g gi .6.6622 ... °d. i6 as 2p d . a 2 w i 11 1111 �o h,? _8JTI �m , T goy 1 0 3 11; s Fr. Pr Fr go go gE 8 �18 1 2 4 I gI OR 2 Ei tg CO 4 CO 11, D U 4I.• NgNg 4 4 ergE 114 HO IQ ula gi • 0 E pO ME23=maszi 5I 3117. 11120 0-r11 L: 7 h F A C®® 4 Ir. 13 0U' 11113� 4 mi ii! 44 1al 112 €s1 /8 71 P MEM 2H 1.1'. CO � U aJ I neva H3LYa 0-11I 1 x 1 y %.4c:x E - e n n x e eg e�Y e P —0 1 2 d. e a Y�Y (ONLY AVAILABLE WITH r z1 c J el 0 0 it g� S o U CO N -D U b A 6s e Q e ill V n^i gsTs w M 3 w O a a 0 oa E� O > N � 0 J N O IF MULTIPLE RSA'S ARE USED, RESIZE 2 POWER WIRES AS RE GENERATOR SET OUTLINE M_ 0 (7,0 aO W W z .0 r0 m w a0 < 0 Z W 0 yz WO w0 m m 3z N� >- c71 N a •ri O N a m W 000 Z F U U O U w W U W Z Z Z z z w 0 OO 00 JO z-,00 0 0 CY CY F- UFF r- z z =000 J O O O 0 0 M z z z z 0000 —r 00000 NN-�O< EEEE EaaOm N 700 0 0 M I t In - EELEE, oF 0 N O O Z 0,-00w 00 O 0 (w/ 1 LoO ^ Om v Ir w J J Z O W z 0 U Q � 00 N Sim a [e0 033 N 2 U 0 0- I.Oj w l <00 13 O 0QoQ O • 0 l- O 0 w QZ zJ W a. 2 U }O a a0 co K H �w a m mg : z Y=_ I -00M V1U 0< F U M W N u-woa TL ow a� Ow,5 W Z 0 U v3Qo o° o 0.ja z a O Q N m 0 0(.0<_. OOmU oa a 'z POw0 Fi.,_ E OZ vWi .poo zm 3NOZ p C� W^Mo ZNa < O�c�io 1; 111 MO J . oZW w 00zZ 4 C 0o> 3ZWo0S 1481j METRIC EQUIVALENTS. oi A 4 = $' 1 1e ip Z j 0 J W OFF.. �zZ No Foxes 1 =5 W O N 0 U a F J JzIm OjOg ANO WV7 00-0 0mz 6-z o z O • Y ' 0W I a 0O CC0 I (� O N O (0 5 Y i-- -4 L L_ U �= Q N - M C 0 N w01 < Z O W 4-1 <1-W --4 1 �r ----�----�---- 1---- Yi I I I ace N Luz Z N CC w wri Nz W a W 2 vF- 3 tr Quj O H= N OZ... MZ W Q s3 U O 0f O1 <0 0 r n n t!I < w O 0JJQ a25 o1 -z Z Z O z z 00z 0 a 0 w a ZN m Ow 0 2 c O a F j z 1w-. w W z v Q o O W N _,.03 CO 10 mm E O N Jd' N z 0 f =W �W VlwaQ 0Um.,0 OmLQO mm 0 UX�3 0< * 00N<J0-11 QQ ZF CYO.<0 > 3030 azaZ xFJO MM < M Z Q W K N O 0 0 0 Q O 0000 0Ew 0 w W} 0 w O m �� ZoaO 0 3 O a N X W J 0 Z z Il < x wwz <000a»� z Z O x O N. w 300w UJ 0a 0 w0 w�...< Nara-cFi�orn O W J w a N OWN>zafaOW WOx2ao �a�¢U¢F 11 Z 0 w oz 0 W O i maOQa(6mUrn ONJ S[YKwO <c F O OW r aW Vwa C'IaO0w^1-oo-, aovxi t"WxOm UN mol>a� NaJK 00<<000w/1 FiUQ�-a'QOm(YO O ZEN M n c I v 00 Cl- 0 CO 111 — N Eu . u z NETWORK CONNECTIONS w z W w IY J a N,CC . Or Mom Wr0 0000 ~pa0 >Do Z CO M 0 Z r 00 00 W W U W Z Z 0000 .MM CC LL.I 0omm X000 J 0 0 (0000 N M M Z Z Z Z 0 0 0 0 CONTROL PANEL 7 0 m 0)z mm O w O W v N W r zZ W u� ( L. -< =0 2zK Iir n z = NJ O<L7j �WW00 K 2 <p -r gU MF 02 <W W 0 7 00 Z O W N Z. 03 Kr 00M27< U O r W y1 0030 ] W O �JZ 0 WD' rW z �ve00aId 0 W U W <Lam=La0 a \ Z a 0.n Z 707 .0300 W O W W 2 0 I- L r <0 a1 K >0 O 0 0>a Z 10.1 7 xN2 7 0CC 7 0 N 7 Z O U 12- M a < < M = < Z O 1--zz <z00 Or r O W Z Z Ct O W 0 Z W W0 WZo-0 wZo-D Z N Z OU < ix W Z O Q K N 0W O M m ONN 0 0 mN m>z<j Cil -*- 00 QZ U Z N<. Z N<< Up 0z ICN UZ4YZ Z O O N p O >Z�2F2 3, >-,om_ NOW NZjW Z NZ2 .Lwz r10z ,m� i[_ZQ2Z(1_ZM < ,� 0OKo.m00 . • 3i_xrw„aw=r .- -:] .arOm iiW i„w HH«I-S«Q,MMWCC WW Fx-<I2 «- GENERATOR SET OUTLINE N • o (5 : P- < U d • 0 N 0 < 7 W0 U 0-N< 00_0( VI O W ZO 0 Z Q CC O 0 J O O O= 7 0aZ ro03 0 0 0 < CA p mm baa < M (7 j) SHEET 1 FOR GENERAL NOTES. La N of MA =01.1 . 2! 1 U 0 0) co 1 O II I L--��--4—— 7 Z K CO 0 W W 0SZ 0 Z I- Dct W Q_ W 0 Z m Lj 0 0 F 0 u K W a00 1 m Z p 0 W O W v N V) W I- O Z 0 LI” W 0Z O < CCO W 1.72 U LnWZg 0z- 1.1.1< Q W 0 J I- C U, J < 0 I -Z Z 7 2 0 Z O U W 0 U 03 z WITH RSA <CC O LLI < 0 Q > U 0ZN w< W c. H 1 7 Z m KgWL---1_---J m N w CC r Ww K Q • CCQ O O K W O xa N U La 0 w N U m M V 141. b 880 000 00 2 0 W el ler 8 01 5' ex 1 8 11 81 14r.11 x UURR ild1e1 9Q9Q9119 X X 1111:1;.:;1 ;1 X k1iv ii gppli. 4 .4 4 4I J J g nnu u 1111 1 1 1 1 l 8 2 01 0 Oh 2 283 25 .5 6 2 :e 2 IXXXXXXXXX ix x xxX XXX 5' ex x xx x x X X X XX.Q X X X asaasaiigg § gppli. il, 1 J g C Z 833ZgnazorD W s 2 J � e i 5E e @g it. A IA L 1h 285 2 2;5 gal 3B 23 2 pTj 1 r r 2 El 11 12 §,,S+4+.1*. 9. Eg 8: Ob� a 8 3 8 8 ESE MOM 2 err 4i 797 . et i1 az a WG 2 .'• I' I' O Zww e ^ 8 UZ 2 .8 2 2 s S 8 a' 5 a S. S O. Nz zoZOI.z l 8 o ql11 1 a . ...e..1 ,Osiwg861:1 !III WI < o"a CFjt�<C p O J�f N8 ejIp¢eU 2 +O p Ny::E: 1 ej 15 31,9 b in !.§,i m&-W3i-N <„ `� NO3 S O Mg U 2 OFA n g kl� �<N mho f<.1WU� 4 gEtw ;E One .10 poi lir s F t:N z -S W O U sire o ss oe m -iso 2i�-� b � o�N=�.A- moo N- . Iia ti� _ W 3F22 s ofp 3 �pZO�USYI; -� 2122 8 0 N_w8 # 888 288 +t« rM 4 AI4 A i 82 2 8 iLiLiJJ5 e? 8g5 �E 25 2 25225 28528-28— T T 85231..28..T4 44 4.00 8 3 2 +8, ig 2 • 15 gg • 4 m < 04 141 CO • to 1=. l 4400 �- w L ooa000a000 000; =s�amamaa ig 0 0 0 0 0 0 0 0 0 2 LJ 14 EXISTING ENGIN 13 0 0 0 0 0 0 0 0 0 0•• 0 0 0 2 J § J) 0 0 tt 0 0 0 0 0 0 0 0 0 O 0 0 0 0 0 0 a JL—JnJL 1 LJ LJ iio 11 L 0 U or tll«22A ;.[ )1i 0- ^ n C aJl iL U 61 610 00NOP 0 IligillPiii 9a I s 6 11 111! 6e6i lini I 6 :41g i!- Th :!goa !I4 1diif ' e 20 all MSg €a ES .32 8MTR gt g ag gJ ®w T „ SSS � —'igu•�l �g� 6 ■812 2022 0 22 4,1 g!!!! a?ii Yet Ff G Rig ag I d 21 ffi g X18 KdmU� U Id�fir..101 Z U j11111 41 11 u i -g 8E g4,1 2gg EE lis 1E2 g� vd Eg as 24 O 8 00 061. aas as . a2 g�22 €8gg :i8 g R PEpgi FOR GENERAL NOTES, SEE SHEET 1 ll;, 1 81212 A Y b c U m EA Liouron�e�..,�-�R 128 VAC AC -0C PU*EA MARY 0682406-1(P1) I::I 11 1111$anx9 Ogg .41AAA g1111111 1.76FT T7TT/77 a g e azxtzzt 11 8011 Gccc 01 ECS2 0 ?U V BO fl — O e 12 til 1 114 X2 1 iI MPORi §illII <! !i§N as 2ggg EE �aae o€ � U G U m e 5 as Y Pg II III AC -OC POWER SUPPLY c 416-,e,) Om ^ I -n n-Ia Im m-nw-Is agg r�-R igffi USER, . USERI-R 502 m �W-R D. USER] USW. -R ' ( ,E SEE NOTE2Ru ynax PN 010 010 x,20 we f+ 40 Egg l d U1 LL -1 h 111111. F•171: U NON -ISOLATED reig ,m 021 II FOR GENERAL NOTES, SEE SHEET 1 x,R %- INA 018 c.0 ORO G 4 aa 4- O U 03 r tram0p 13 = NI 035 104 a NI 5013 - 8 M mg a 4 Cpl U Q 2 V 0 0 1 0 a m OI U s(ti 111;1e" o o^ as a r a F R '" A R 9 R - R; X R R S S S^ S S 19 lR R OIA R1l R -IIx -IIx x I H IN IR IR I x W a s 13 a- a s is a a s a s Is a Is a 5 a ;T A 13 e 13 TE a a 11 e _2 5z 2=g= xx x • 1.1 zg 2 3NVa 18890 13110d 33NVN31M1 ONONSSW ztlu�ot Iel� ON 3 3N LN0 9ISIt IzI' ON 3 3N t 1110 lNl npi.l,n�d 111111 C U 133 < 03 Inn v -0 Inn CO I g. as ,6115 ag 4 311 ll]Oi lekc ON 3 OA Z NO LJ ZZNI ISIf 1(14 ON 3 xl IA0 u 5- R8 u8 18 a esssagitsgs FF '''-11111U777 iASSSggEggES 0 (000 0) 4000) '0070'0 0000 ZCY000tYcY0 -�ey(V���V-or �`\J t0 '00ro 0 44 89 0 z 90 0 0 90 n ilii 6h 111111 4 22-2nggr2222 tetgggggettg • gt gssgssssigeg l'*""' 22r � R sAAs.sasVs:T �RiCR-"'RX gaiggigisigi :rrRRRnmgXRh i r O 6 zzt gg 5 5 3 9 5 b B 8 e� 5 8 i L o `F iaa s9A Axa DDC" -0aa 060 ASA 00C—, -0oa ssi 690Et Reg szo. ODD -- 000 a AAA ass aa[� U Q 0- CO CO m KOHLELPOWER SYSTEMS Miscellaneous u7 00 0 C J Mw O J < 0> > zu On Den n. 00 00 w O 0 J LAYOUT A 06 00 9 S 0 0 9 0 9 LAYOUT E 9 0 NGE P0510110 DDCD (Cr 38744 Vo m � LO ai U 0w %>". 0> CCE NOTE _.1 O IC Iv Ic C_C NOTLI CC 0 3 CCC NOTE I O SEE NOTE 2 0, z SEE NOTE 2 !IFF MOTE- SAE OTF 0 Lai C u v 0 0 0 O LJ CO R'17, 0 Lel c0 z. U 2 u< aa� r 0 J SAE DIMENSION P 0 12 239.8 [9.44) COCO C 0 173.0 [6.811 216.0 [8.501 216.0 [8,501 -J C 273.0 C10.751 330.2 [13.001 CO r�1 9 K a O M IH 11 C m N M W N 3 n Y O 0, O N 1 0 0, 0 m A a m Y 0 N 0 58 o2 O CO >> QR ❑ INDICATES PART NUMBERS AFFECTED BY LATEST DRAWING REVISION L-1:1 N [OSL'-005'] '61 -LZI z 0 .. E 0. 20 w V >0w N0� 0' -J0 2 2 :n¢0 uW1-2 mNO 00N, w 0 oC >cc 2 0 <w m H Ow 0. o¢ tim CD < ¢ a700 00 J 1 z ¢ < O 1 -Nm ¢ O a >CP O a ¢ 0 V 3 ¢ ¢0-O 0s l D r =0 CCU ti �0 0 041 0E0 -O 2, 03 3,0- x4¢ O O >-.1- -(t'0 - ¢ 0-0 27,2w0 C¢ 0-000 ' V O ¢> 1- nG<�H< m ¢ V 22 Y Col 006 -- 20 • ¢a O 1n¢zO1-mLL w 30, ax a a 0.m2 3 ¢ =ww¢V -0_0- -V ¢ 000W p wV<_121-1-00 ¢¢ n00¢ U 0 J mw 0 J ¢p0r-wwz¢ W.0.0 3V-�--0 wm2¢ Z CC O¢30=u0 m0 am0 0 _171_001,- < ¢0UJUI-U JOI- 72 - E G - 0< -0.. ¢ ¢z-m¢V-!- a1 -a> r m a -a0 ¢ Oow� 0 0 Ld SH -w d U -00,01- Z 10040 ,CO « 04/.0 • C.0_107 w>0.00 - z m d z O U !-- ,WWW o a - N2. ¢ O a 0n, --M. 2J m<v) ¢-.02-, U7<-U 0a< wz 2 0 2- J 2¢- J w00- 0m=0¢w Ow -0 >0.0.m. .V V <--o <OOv=im3 1- m ¢=W0 x00 un 00-tix:n 0m 0nwcw Q3 1-pw m0>Uzw: JUW1- 00 <=00w< 'O mz0www 00 0, 00t -m 0<w, OF- 02Ws ¢ 0 O'm a¢ m < J < z¢ U 0:0: ~4 00 C; WI cc 0 ¢ < ttcm 0 O 0 U 0 M 0— co 0 CONTAIN THE FOLLOWING INFORMATI O pQ o z3 =0 3. 0. m 0 (=Q U CC WO W0 o (.02 w 2 w V Z O - 0- 1-W - w 0=M LAJJ m w z z 1-22 -1-N E N U V▪ =z Ez¢ O w 0 w - CC - >W40 2222 WI -UW 0 TO BE CHARGED: LJ CC 0 0 CC 0 0 =a w CC CC Qry 3 ORMANCE AGM 0 _iw0 a 1-V a. . m =ow 1-1- p 0 _10 0 w S. <tw2 �LLV =2=- -- o > 2 o OW -0 0 3 • no w K V V � o. O u< Om arLaJ 12 3 O OM 1-0 N d ti w MW- p - O 0 E w z -21 TOPOLOGY DEPENDENT) ¢ 1- 0 0 Q I-006 O 00QO0 O U O'" V 2 3, 0 z f wce - O ¢a f � 003 0 m =aa 0 ON RED OUTPUT LEA ce BATTERIES 0 ✓ z M- . 20 .M z 2 NW 1-01 Q 1-Z ..¢ ,22 001 --NN 0 ¢ 0 -1- 0 ¢ OwE_1¢ WW On E w LIJ CC 0 0 � Q ON <2 0000, x 00u, 0 • V Z ~ 0 w=0 > V 0 P ¢ 3w z 0 cc n< 3 nm .0 LA- NO SW 0 0 0 z 0 2 0 MM OM 0 £ WO wCC W1-4 2 = N d 0 0,2W 1-42 O - O 0fw ¼¼00 00 ~ -44W, J1-U2N AND CERTAIN FAULT CONDITIONS. 4=202 21- 1- .O¢1- 00 =0_ z0=00 C G0-0,0 622. 3. 0 -00w aV1- O V ¢ 0 2 ¢ 0 ¢ 0 0 <2 _10 1-3 00 N¢ aJ 0-J - = w N0 zwz Ew¢ 0 ¢ 0 V Ow n. SUPPORTED WITH APPLICABLE KOHLER CONTROLLER) 3 • $'01- > <0 J WN W - 4 ¢ NUW2wiWm mu, V w V Z - V 0 ro at 0 0 c� tl \� "OHi. DRAWING [C1916341 THE CHARGER SHALL HAVE THE FOLLOWING INFORMATION 0 z p S EQ¢4 z¢ z O ==, w 0 I 0 M 0 rn DESCRIPTION KIT NUMBER 0 0 FOR PROPER ASSEMBLY METHOD OF HARDWARE, USE G-585 w w V m 1 K cc Q 2 U F m N _3 0 GM94447 Z A W e� !ea (01 1(01$1001 LEVEL NEW DRAWING IC1945021 0) CO 00 ti 4 et cc V 6 W 0 O 0 LJ < .o CO LJ 40 BASE SENSING UNIT ONLY BASE- 3tNSING_-U IN -BASE SENSING UNIT ONLY CORD THERMOSTAT [40'/60'F] BASE SENSING UNIT ONLY BASE SENSING UNIT ONLY O z 0LJ m et cc LJ LJ LJ OD 0 W .0 '2 0w 0 0- o» X zm J CO r. 1372 [54.01 1575 [62.0] 1575 [62.01 1372 [54.0] 1372 [54.0] 1524 [60.0] 1575 [62.0] 1372 [54.01 1524 [60.0] 00 4 N wa 1- r CO IS 01 CD gw Zoz Q� 49'/60'C[120'/140'F] 38'/E9'C1100'/I2O'F1 27'/38'C[80'/I 00'F 27'/30'C[80'/100°F] LL 49'/60'C[120'/140'F1 27'136•C180'/100'F1 w z O 2r tor 38°/49'C[100'/120'F] 38'/49'C[100'/120'F] 77 27'/38'0080'1100'F] 27'/38'CC80'/100' Q J r} tN BLOCK/B IN BLOCK/A IN BLOCK/A IN HOSE/C IN BLOCK/A IN BLOCK/A IN BLOCK/A IN BLOCK/A IN BLOCK/A IN BLOCK/D V < 0 IN BLOCK/A IN BLOCK/A 4 Q c0 ro co ro ro co N 4 CO an 22 o CO 0 > 4 3 3 4 0 14 a NJ rn to 01 Tr .72 ro V THIS 15 AN MANUAL TABLE. 04 V W z Z m0° s z <W0 upM LJ La «>0 00< PLUG CONFIGURATI TYPE 2 CORD 0 ❑ INDICATES PART NUMBERS DWG, HEATER, BLOCK 1.4 326220 -CMP om • 0 » LL CD S CC W O O S.O 40cc cc u V CO CC a LJ LO V N CC z0U 0>0 CO CL CO 0 5 = — < z 0 < H w0< 0'w ¢zn. LaJ LJ 0`r [89'91 L 691 [78'11 '661 tO [08'11 136 L S7 N 0) 00 v LO 0 co 1 co 0 3 0 a 0 eta en CO a 0 0 0 0 0 NOTE: FOR PROPER ASSEMBLY METHOD OF HARDWARE, USE G-585 AS A GUIDELINE. 10 3� 3 1 VERT YO. rOR REVISION DRAWING 189926-21 707 wsw V m N h t0 W 03 N m O O 0 L nen SInF I IIGC 111.11Y Z O O O 0 O U 0 O U 0 U 0 z p z� 0 8 0 0 0 a 0 8 5 O '1. N 8 0 O CU U 3 O O 1 O a 5 5 a n M 8 8 V tOD 0 8 b 0 8 O a O O 8 8 LL 8 8 0 0 0 0 X DIMS SEE ADV -5912 FOR BREAKER w m J(' C� N N O Z NO J W d a W IX CC ¢30 < 41 0 0 M J r Q Q n 0 m J 62 0 m0 z o 2 0 om0- < O a CC Jr W E O YO? elk 6 RI 9i 0 0 0 0 141 0 M (.o X .11 111AIi ala @ 121 V co V 0 FOR ADDITIONAL V 4. 0 -E J0 a 3 ¢0 D a 0 7. v Zw I o z? o am VZ N 2I- o 0 - z0 w 0 0 .0 00 ¢ 0000 ¢ 0¢ ¢¢ nu QV ¢ - - z ww n 0 N x0 ..m Ow x wz a0 o 0 o >¢ MZV w0m 0V O ¢O w QLaJW u 00 w 0 0~ 22 Z -f con< -0 0. nnw ¢J cc=> 02 0 >0 m a. .-0w o~ a E ¢ 0 33 ¢ as 0 0 0 0 OJ 0 ¢- o0 w 1-.40 0 O V g0 LAJO , O a - 0 w¢ U ¢ V w¢ on n ¢¢¢O w a ¢ m 0>U i �� -0 > 6 <_. z =U N¢ J-0 U z0 V w ¢ yj wm 00 Oz ww 00 1-0 W 00 ¢.- 00 M. zV U ..0 0 0 - C STANDARD BREAKER COMBINATIONS BREAKER I I BREAKER 2 1 BREAKER 3 1 TRIP TYPE ALL ALL ALL ALL ALL NO LSIG NO LSIG NO LSIG NO LSIG 0 S n H, J OR LA H, J, LA OR LG H, J, LA OR LO 0 n _ a o J J a o J J o 0 S M 0 Sw N 7 J 0 O J a a U 2 J0 WIRE RANGE 0 I 3,0 TO 3.?0 RCNIit 0 0 0 O 0 00 00 m m 0. 0 1 0 2 a a 0 D 0 J 0 7 0 0 0J 0 a 0 f 0 0 0 0 J DIMENSIONS ARE MM, DIMENSIONS L oI 1=J 0-1 0J [SL'I1 _ S'44 [6'011 [SS'01 0'41 9LZ = 0 z 2 O 1- Z 2 0 n 0 1 LE <0 CCa COM cc Urn g<mu+v o��nmmm�n > N N 2 04 0 0 m 2 2 4 J 0 0 a a ry N U V V V 0 0 O a " u u r 0 0 0 V J a v CO a co CO co S SWITCHIN (B-2) SWITCHING NORMALLY CLOSED W NORMALLY OPEN (CAN BE CONVERTED TO N.C.) GENERIC TI DESCRIPTION CEMENT GLASS ROD z \ E / e \ YELLOW CASE 1.00 ±.06 FOR CLOSED CIRCUIT OPERATION \ ez \\ 0 z < 0 ƒ/d 0Zz 372 03£ 0 0\ Z LLJ JuJ 0gee \ \0\ \0/% £age o\f Cr) z IJ SaI> ///0 SWITCHING NORMALLY CLOSED. EXTRA PIECE OF GLASS TO BE SUPPLIED WITH SWITCH. 90 ± .06 -� .. . / . (] ° (\ . . r- . 'T 9L' - - g Z.Q .- 90' T 9S.-17 90' MATERIAL: METAL w en % } } A U ƒ m 1 KOHLELPCVVER SYSTEMS Warranty Transfer Switch One -Year Limited Warranty Your Kohler product has been manufactured and inspected with care by experienced craftsmen. If you are the original end user, Kohler Co. warrants, for the period indicated below, each product to be free from defects in materials and workmanship. In the event of a defect in materials or workmanship, Kohler Co. will repair, replace, or make appropriate adjustment at Kohler Co.'s option if the product, upon Kohler Co.'s inspection, is found to be properly installed, maintained, and operated in accordance with Kohler Co.'s instruction manuals. A Kohler distributor, dealer, or authorized service representative must perform startup. Kohler Product Warranty Coverage Transfer switch and factory -supplied One (1) year from the registered startup date. In any event, the transfer switch accessories warranty period will expire not later than thirty (30) months from the date of shipment from Kohler Co.'s factory. Transfer switch main contacts Ten (10) years from the registered startup date. In any event, the warranty period will expire not later than eleven (11) years and six (6) months from the date of shipment from Kohler Co.'s factory. The following will not be covered by the warranty: 1. Normal wear, periodic service, and routine adjustments. 2. Damage, including but not limited to damage caused by accidents, improper installation or handling, faulty repairs not performed by an authorized Kohler service representative, improper storage, or acts of God. 3. Damage caused by: a. Operation above or below rated capacity, voltage, or frequency. b. Modifications. c. Installation contrary to published specifications and codes. 4. Damage caused by negligent maintenance such as: a. Failure to provide a clean, dry environment. b. Failure to perform recommended exercising. c. Failure to perform scheduled maintenance as prescribed in supplied manuals. d. Use of parts and/or procedures other than factory -supplied or -approved replacement parts and/or procedures. 5. Non -Kohler replacement parts. Replacement of a failed Kohler part with a non -Kohler part voids the warranty on that part. 6. Original installation charges and startup costs. 7. Additional expenses for repair after normal business hours, i.e. overtime or holiday labor rates. 8. Rental of equipment during performance of warranty repairs. 9. Removal and replacement of non -Kohler -supplied options and equipment. 10. Non -Kohler -authorized repair shop labor without prior approval from Kohler Co. Warranty Department. 11. Expenses incurred investigating performance complaints unless the problem is caused by defective Kohler materials or workmanship. 12. Maintenance items such as fuses, lamps, and adjustments. 13. Labor and travel charges after the first year of the transfer switch main contacts warranty period. 14. Travel time and mileage exceeding 300 miles round trip. To obtain warranty service, call 1-800-544-2444 for your nearest authorized Kohler service representative or write Kohler Co., Kohler Power Systems Service Department, MS072, Kohler, WI 53044 USA. KOHLER CO. SHALL NOT BE LIABLE FOR SPECIAL, INCIDENTAL, AND/OR CONSEQUENTIAL DAMAGES OF ANY KIND including, but not limited to, incidental and/or consequential labor costs, installation charges, telephone charges, or transportation charges in connection with the replacement or repair of defective parts. This is our exclusive written warranty. We make no other express warranty nor is anyone authorized to make any on our behalf. ANY IMPLIED OR STATUTORY WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IS EXPRESSLY LIMITED TO THE DURATION OF THIS WARRANTY. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental and/or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. KOHLER. Power Systems KOHLER CO. Kohler, Wisconsin 53044 Phone 920-457-4441, Fax 920-459-1646 For the nearest sales/service outlet in the US and Canada, phone 1-800-544-2444 KOHLERPower.com . TP -5373 4/15e • Stationary Standby and Prime Power Industrial Generator Set One -Year or Two Thousand (2000) -Hour Limited Warranty Your Kohler product has been manufactured and inspected with care by experienced craftsmen. If you are the original end user, Kohler Co. warrants, for the period indicated below, each product to be free from defects in materials and workmanship. In the event of a defect in materials or workmanship, Kohler Co. will repair, replace, or make appropriate adjustment at Kohler Co.'s option if the product, upon Kohler Co.'s inspection, is found to be properly installed, maintained, and operated in accordance with Kohler Co.'s instruction manuals. A Kohler distributor, dealer, or authorized service representative must perform startup. Kohler Product Warranty Coverage Stationary Standby Generator Set & Accessories Stationary Prime Power Generator Set & Accessories One (1) year from registered startup or two thousand (2000) hours (whichever occurs first). In any event, the warranty period will expire not later than thirty (30) months from the date of shipment from Kohler Co.'s factory. One (1) year from registered startup or two thousand (2000) hours (whichever occurs first). In any event, the warranty period will expire not later than thirty (30) months from the date of shipment from Kohler Co.'s factory. The following will not be covered by the warranty: 1 Normal wear, routine tuneups, tuneup parts, adjustments, and periodic service. 2. Damage, including but not limited to damage caused by accidents, improper installation or handling, faulty repairs not performed by an authorized Kohler service representative, improper storage, or acts of God. 3. Damage caused by operation at speeds, or with fuel, loads, conditions, modifications or installation contraryto published specifications. 4. Damage caused by negligent maintenance such as: a. Failure to provide the specified type and sufficient quantity of lubricating oil. b. Failure to keep the air intake and cooling fin areas clean. c. Failure to service the air cleaner. d. Failure to provide sufficient coolant and/or cooling air. e. Failure to perform scheduled maintenance as prescribed in supplied manuals. f. Failure to regularly exercise the generator set under load (stationary applications only). 5. Original installation charges and startup costs. 6. Starting batteries and the following related expenses: a. Labor charges related to battery service. b. Travel expenses related to battery service. 7. Additional expenses for repairs performed after normal business hours, i.e. overtime or holiday labor rates. 8. Rental of equipment during the performance of warranty repairs. 9. Removal and replacement of non -Kohler -supplied options and equipment. 10. Non -Kohler replacement parts. Replacement of a failed Kohler part with a non -Kohler part voids the warranty on that part. 11. Radiators replaced rather than repaired. 12. Fuel injection pumps not repaired by an authorized Kohler service representative. 13. Non -Kohler -authorized repair shop labor without prior approval from Kohler Co. Warranty Department. 14. Engine fluids such as fuel, oil, or coolant/antifreeze. 15. Shop supplies such as adhesives, cleaning solvents, and rags. 16. Expenses incurred investigating performance complaints unless the problem is caused by defective Kohler materials or workmanship. 17. Maintenance items such as fuses, lamps, filters, spark plugs, loose or leaking clamps, and adjustments. 18. Travel time and mileage exceeding 300 miles round trip. To obtain warranty service, call 1-800-544-2444 for your nearest authorized Kohler service representative or write Kohler Co., Kohler Power Systems Service Department, MS072, Kohler, WI 53044 USA. KOHLER CO. SHALL NOT BE LIABLE FOR SPECIAL, INCIDENTAL, AND/OR CONSEQUENTIAL DAMAGES OF ANY KIND including, but not limited to, incidental and/or consequential labor costs, installation charges, telephone charges, or transportation charges in connection with the replacement or repair of defective parts. This is our exclusive written warranty. We make no other express warranty nor is anyone authorized to make any on our behalf. ANY IMPLIED OR STATUTORY WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IS EXPRESSLY LIMITED TO THE DURATION OF THIS WARRANTY. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental and/or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. KOHLER® Power Systems KOHLER CO. Kohler, Wisconsin 53044 Phone 920-457-4441, Fax 920-459-1646 For the nearest sales/service outlet in the US and Canada, phone 1-800-544-2444 KOH LER Power. com TP -5374 12/15e Stationary Standby Industrial Generator Set Extended Two -Year or Two Thousand (2000) -Hour Limited Warranty Your Kohler product has been manufactured and inspected with care by experienced craftsmen. If you are the original end user, Kohler Co. warrants, for the period indicated below, each product to be free from defects in materials and workmanship. In the event of a defect in materials or workmanship, Kohler Co. will repair, replace, or make appropriate adjustment at Kohler Co.'s option if the product, upon Kohler Co.'s inspection, is found to be properly installed, maintained, and operated in accordance with Kohler Co.'s instruction manuals. A Kohler distributor, dealer, or authorized service representative must perform startup. Kohler Product Warranty Coverage Stationary Standby Generator Set & Accessories Two (2) years from registered startup or two thousand (2000) hours (whichever occurs first). This warranty is not effective unless a proper extended warranty registration form and warranty fee have been sent to Kohler Co. within one year of registered startup. The extended warranty start date is determined by the standard warranty requirements and runs concurrent with the standard warranty during the first year. To receive extended warranty coverage, the provisions of the standard warranty registration must be met. The following will not be covered by the warranty: 1. Normal engine wear, routine tuneups, tuneup parts, adjustments, and periodic service. 2. Damage caused by accidents, improper installation or handling, faulty repairs not performed by an authorized Kohler service representative, or improper storage. 3. Damage caused by operation with improper fuel or at speeds, loads, conditions, modifications, or installation contrary to published specifications or recommendations. 4. Damage caused by negligent maintenance such as: a. Failure to provide the specified type and sufficient quantity of lubricating oil. b. Failure to keep the air intake and cooling fin areas clean. c. Failure to service the air cleaner. d. Failure to provide sufficient coolant and/or cooling air. e. Failure to perform scheduled maintenance as prescribed in supplied manuals. f. Failure to regularly exercise the generator set under load (stationary applications only). 5. Original installation charges and startup costs. 6. Starting batteries and the following related expenses: a. Labor charges related to battery service. b. Travel expense related to battery service. 7. Engine coolant heaters, heater controls, and circulating pumps after the first year. 8. Additional expenses for repair after normal business hours, i.e. overtime or holiday labor rates. 9. Rental of equipment during performance of warranty repairs. 10. Removal and replacement of non -Kohler -supplied options and equipment. 11. Replacement of a failed Kohler part with a non -Kohler part voids the warranty on that part. 12. Radiators replaced rather than repaired. 13. Fuel injection pumps not repaired by an authorized Kohler service representative. 14. Non -Kohler -authorized repair shop labor without prior approval from Kohler Co. Warranty Department. 15. Engine fluids such as fuel, oil, or coolant/antifreeze. 16. Shop supplies such as adhesives, cleaning solvents, and rags. 17. Expenses incurred investigating performance complaints unless the problem is caused by defective Kohler materials or workmanship. 18. Maintenance items such as fuses, lamps, filters, spark plugs, loose or leaking clamps, and adjustments. 19. Travel time and mileage exceeding 300 miles round trip. To obtain warranty service, call 1-800-544-2444 for your nearest authorized Kohler service representative or write Kohler Co., Kohler Power Systems Service Department, MS072, Kohler, WI 53044 USA. KOHLER CO. SHALL NOT BE LIABLE FOR SPECIAL, INCIDENTAL, AND/OR CONSEQUENTIAL DAMAGES OF ANY KIND including, but not limited to, incidental and/or consequential labor costs, installation charges, telephone charges, or transportation charges in connection with the replacement or repair of defective parts. This is our exclusive written warranty. We make no other express warranty nor is anyone authorized to make any on our behalf. ANY IMPLIED OR STATUTORY WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IS EXPRESSLY LIMITED TO THE DURATION OF THIS WARRANTY. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental and/or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. KOHLER. Power Systems KOHLER CO. Kohler, Wisconsin 53044 Phone 920-457-4441, Fax 920-459-1646 For the nearest sales/service outlet in the US and Canada, phone 1-800-544-2444 KOHLERPower.com TP -5497 8/13d YY Transfer Switch Extended Two -Year Limited Warranty Your Kohler product has been manufactured and inspected with care by experienced craftsmen. If you are the original end user, Kohler Co. warrants, for the period indicated below, each product to be free from defects in materials and workmanship. In the event of a defect in materials or workmanship, Kohler Co. will repair, replace, or make appropriate adjustment at Kohler Co.'s option if the product, upon Kohler Co.'s inspection, is found to be properly installed, maintained, and operated in accordance with Kohler Co.'s instruction manuals. A Kohler distributor, dealer, or authorized service representative must perform startup. Kohler Product Transfer switch and factory -supplied transfer switch accessories Transfer switch main contacts Warranty Coverage Two (2) years from the registered startup date. Ten (10) years from the registered startup date. This warranty is not effective unless a proper extended warranty registration form and warranty fee have been sent to Kohler Co. within one year of registered startup. The extended warranty start date is determined by the standard warranty requirements and runs concurrent with the standard warranty during the first year. To receive extended warranty coverage, the provisions of the standard warranty registration must be met. The following will not be covered by the warranty: 1. Normal wear, periodic service, and routine adjustments. 2. Damage, including but not limited to damage caused by accidents, improper installation or handling, faulty repairs not performed by an authorized Kohler service representative, improper storage, or acts of God. 3. Damage caused by: a. Operation above or below rated capacity, voltage, or frequency. b. Modifications. c. Installation contrary to published specifications and codes. 4. Damage caused by negligent maintenance such as: a. Failure to provide a clean, dry environment. b. Failure to perform recommended exercising. c. Failure to perform scheduled maintenance as prescribed in supplied manuals. d. Use of parts and/or procedures other than factory -supplied or -approved replacement parts and/or procedures. 5. Non -Kohler replacement parts. Replacement of a failed Kohler part with a non -Kohler part voids the warranty on that part. 6. Original installation charges and startup costs. 7. Additional expenses for repair after normal business hours, i.e. overtime or holiday labor rates. 8. Rental of equipment during performance of warranty repairs. 9. Removal and replacement of non -Kohler -supplied options and equipment. 10. Non -Kohler -authorized repair shop labor without prior approval from Kohler Co. Warranty Department. 11. Expenses incurred investigating performance complaints unless the problem is caused by defective Kohler materials or workmanship. 12. Maintenance items such as fuses, lamps, and adjustments. 13. Labor and travel charges after the second year of the transfer switch main contacts warranty period. 14. Travel time and mileage exceeding 300 miles round trip. To obtain warranty service, call 1-800-544-2444 for your nearest authorized Kohler service representative or write Kohler Co., Kohler Power Systems Service Department, MS072, Kohler, WI 53044 USA. KOHLER CO. SHALL NOT BE LIABLE FOR SPECIAL, INCIDENTAL, AND/OR CONSEQUENTIAL DAMAGES OF ANY KIND including, but not limited to, incidental and/or consequential labor costs, installation charges, telephone charges, or transportation charges in connection with the replacement or repair of defective parts. This is our exclusive written warranty. We make no other express warranty nor is anyone authorized to make any on our behalf. ANY IMPLIED OR STATUTORY WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IS EXPRESSLY LIMITED TO THE DURATION OF THIS WARRANTY. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental and/or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. KOHLER® Power Systems KOHLER CO. Kohler, Wisconsin 53044 Phone 920-457-4441, Fax 920-459-1646 For the nearest sales/service outlet in the US and Canada, phone 1-800-544-2444 KOHLERPower.com TP -6085 4/15c KOHLERLPc WER SYSTEMS Certification THE VMC GROUP The Power of Together' KOHLER. Power Systems CERTIFICATE OF COMPLIANCE SEISMIC DESIGN OF NONSTRUCTURAL COMPONENTS AND SYSTEMS Certification No. VMA -45451-01C (REVISION 4) Expiration Date: 10/25/2019 Certification Parameters: The nonstructural products (mechanical and/or electrical components) listed on this certificate are CERTIFIED' FOR SEISMIC APPLICATIONS in accordance with the following building code2 releases. IBC 2006, IBC 2009, IBC 2012 The following model designations, options, and accessories are included in this certification. Reference report number VMA -45451-01 as issued by The VMC Group for a complete list of certified models, included accessories/options, and certified installation methods. Kohler Power Systems REOZJx Diesel Fuel Generators The above referenced equipment is APPROVED for seismic application when properly installed', used as intended, and contains a Seismic Certification Label referencing this Certificate of Compliance`. As limited by the tabulated values, below grade, grade, and roof -level installations, installations in essential facilities, for life safety applications, and/or of equipment containing hazardous contents are permitted and included in this certification with an Equipment Importance Factor assigned as Ip=1.5. The equipment is qualified by successful seismic shake table testing at the nationally recognized University of Califomia Berkley Pacific Earthquake Engineering Research Center, Curtis -Wright flow Control Company Qualtech NP, and Clark Dynamic Test Laboratory under the witness of the ISO Accredited Product Certification Agency, The VMC Group. Certified Seismic Design Levels Certified IBC Importance Ip _< 1.5 Soil Classes A-E Risk Categories I-IV Design Categories A -F SDs <_ 1.930 g z/h = 0.0 SOS <_ 1.930 g z/h s 1.0 a Horizontal F Design5 WP = 0.4SDSIpRpi + 2h) < 4.343 g Test Datum AC156 ISO 17025 Laboratory Pre/Post-Shake Functionality Tri -axial, 5% Damping SRS AFLEX-H < 3.088 g ARIG-H 5 2.316 g AFLEX-V < 1.287 g ARIG-V 5 0.515 9 ZPAH <_ 2.084 g ZPAV < 0.463 g Certified Seismic Installation Methods Rigid mounting from unit base to rigid structure The VMC Group .113 Main Street, Bloomingdale, N107403•Tel:973-838-1780•Fax:973-492-8430•www.thevmcgroup.com Page 1 of 3 102S-103387 Rev 7 y' THE VMC GROUP The Power of Together KOHLER, Power Systems CERTIFICATE OF COMPLIANCE SEISMIC DESIGN OF NONSTRUCTURAL COMPONENTS AND SYSTEMS Certified Product Table: 40REOZJC 40 40REOZJE 40 50REOZJ D 50 50REOZJ E 50 80REOZJF 80 100REOZJF 100 125REOZJG 125 150REOZJF 150 180REOZJG 180 200REOZJF 200 230REOZJE 230 250REOZJE 250 275REOZJE 275 300REOZJ 300 Steel Weather Steel Sound Level 2 Aluminum Sound Level 2 116-253 125 - 344 116-372 125-344 215 — 415 215 — 415 298 — 595 298 — 595 400 — 765 400 — 765 555 — 944 555 — 944 555 — 944 555 —1,074 350REOZJ 350 350REOZJB 350 400REOZJ 400 400REOZJB 400 500REOZJ 500 500REOZJB 500 Steel Weather Steel Sound Level 1 Steel Sound Level 2 Aluminum Weather Aluminum Sound Level 1 Aluminum Sound Level 2 404 — 2,644 404 — 2,644 404 — 2,644 404 — 2,644 404 — 2,644 404 — 2,644 VMA -45451-01C (Revision 4) Issue Date: September 3, 2013 Revision Date: October 25, 2016 Expiration Date: October 25, 2019 The VMC Group•113 Main Street,. Bloomingdale, Ni 07403 •Tel: 976-838-i ZBu«Fax: 973-492-8430•www.thevmcgroup.com Page 2 of 3 102S-103387 Rev 7 THE VMC GROUP The Power of Together' KOHLER. Power Systems CERTIFICATE OF COMPLIANCE SEISMIC DESIGN OF NONSTRUCTURAL COMPONENTS AND SYSTEMS Notes and Comments: 1. All equipment listed herein successfully passed the seismic acceptance criteria for shake testing non-structural components and systems as set forth in the ICC AC -156. The Test Response Spectrum (TRS) enveloped the Required Response Spectrum (RRS) for all units tested. The units cited in this certification were representative sample(s) of a contingent of models and all remained captive and structurally sound after the seismic shake simulation. The units also remained functionally operational after the simulation testing as functional testing was completed by the equipment manufacturer before and after the seismic simulations. Although a seismic qualified unit inherently contains some wind resisting capacity, that capacity is undetermined and is excluded from this certification. Snow/Ice loads have been neglected and thus limit the unit to be installed both indoors (covered by an independent protective structure) and out of doors (exposed to accumulating snow/ice) for ground snow loads no greater than 30 psf for all applications. 2. The following building codes are addressed under this certification: IBC 2012 — referencing ASCE7-10 and ICC AC -156 IBC 2009 — referencing ASCE7-05 and ICC AC -156 IBC 2006 — referencing ASCE7-05 and ICC AC -156 3. Refer to the manufacturer supplied installation drawings for anchor requirements and mounting considerations for seismic applications. Required anchor locations, size, style, and load capacities (tension and shear) are specified on the installation drawings. Mounting requirement details such as anchor brand, type, embedment depth, edge spacing, anchor -to -anchor spacing, concrete strength, special inspection, wall design, and attachment to non -building structures must be outlined and approved by the Engineer of Record for the project or building. Structural walls, structural floors, and housekeeping pads must also be seismically designed and approved by the project or building Structural Engineer of Record to withstand the seismic anchor loads as defined on the installation drawings. The installing contractor is responsible for observing the installation detailed in the seismic installation drawings and the proper installation of all anchors and mounting hardware. 4. For this certificate and certification to remain valid, this certificate must correspond to the "Seismic Certification Label" found affixed to the unit by the factory. The label ensures the manufacturer built the unit in conformance to the IBC seismic design criteria set forth by the Certified Seismic Qualification Agency, The VMC Group, and meets the seismic design levels claimed by this certificate. 5. Mechanical, Electrical, and Plumbing connections to the equipment must be flexibly attached as to not transfer load through the connection.. The structural integrity of any conduit, cable trays, piping, ductwork and/or flexible connections is the responsibility of others. This certification does not guarantee the equipment will remain compliant to UL or NEMA standards after a seismic event. 6. This certificate applies to units manufactured at: Kohler Power System, N7650 Lakeshore Road, Sheboygan, WI 53083 7. This project follows The VMC Group's ISO -17065 Scheme for Product Certification of Nonstructural Components. VMA -45451-01C (Revision 4) Issue Date: September 3, 2013 Revision Date: October 25, 2016 Expiration Date: October 25, 2019 iii7John P. Giuliano, PE President, The VMC Group The VMC Group •113 Main Street, Bloomingdale, Ni 07403•Tel: 9718381780.Fax: 973-492-8430•www.thevmcgroup.com Page 3 of 3 102S-103387 Rev 7 • • r Certificate US95/0189 The management system of Kohler Power Systems, a Business Unit of Kohler Co.: N7650 Lakeshore Drive (known as Mosel Plant) Sheboygan, WI, 53083, United States has been assessed and certified as meeting the requirements of 1S0 9001:2008 For the following activities Design, manufacture, and distributor support for electrical generators, alternators, automatic transfer switches, and switchgear. Further clarifications regarding the scope of this certificate end the applicability of ISO 9001:2008 requirements may be obtained by consulting the organization This certificate is valid from 6 November 2015 until 15 September 2018 and remains valid subject to satisfactory surveillance audits. Recertification audit due a minimum of 60 days before the expiration date. Issue 12:14 October 2015. Certified since November 2003 This is a multi -site certification. Additional site details are listed on subsequent pages. Authorized by John Woodman Senior Vice President SSC. North America SGS Systems 8 Services Certification, a Division of SGS North America, Inc. 201 Route 17 North, Rutherford, NJ 07070, USA. t (201) 508-3000 1(201) 935.4555 waiwi ssos.com This certificate remains the property of SGS and shall be returned upon request, ACCREDITED MANAGEMENT SYSTEMS CERTIFICATION BODY This daamu d 4t>soed by the Company subtest le its Gamed Con:Shone al Ceti/timbal &Mew xeasslbte at www.aps.mMemes and-criri6balahtm. Merida' is *ern to the rrntRions of isdCtp, tridemnfinbon Andluicdrcbond issues **shod Menlo, The attnerfidty of this • donned may bevaifd d MlAwww.ses ca'JWUr-Ceri earytGrti6ad-C5ent-. OacSrdedCebbed-mist-Drecke sAispz Any mauCroi[ed dtrdbm, by a tddkcoiai of the content a-appeaunce of tis doomed is uiaxhl and offenders may be croseaAad to the fkstextentofUreleg, . G15-152 11/15 Certificate US95/0189, continued , Kohler Power Systems, a Business Unit of Kohler Co. ISO 9001:2008 Issue 12 : 14 October 2015 Additional facilities .300 N. Dekora Woods Blvd., Saukville, WI 53080 (Known as Sauk) Scope: Manufacturer of fuel tanks, skids, fabricated components, enclosures, and assembly of enclosures and generators. 4327 County EE, Sheboygan, WI 53081 (Known as KWIP Warehouse) Scope:; Receiving. and storage of generator components & receiving and shipping of generator sets. ACCREDITED MANAGEMENT SYSTEMS CERTIFICATION BODY TNadoartnmtk*KM byIheDrpony BOW toHsGenital Con6timsdCedifcaUm6emoes aaeca3le al Nor ags.canrtairnuara_cvidtluxhhn: Ababa, tai &arm to the Ymita6ms d Page 2 of 2 iidarvificatiori ad iurird050nd isaiea eata$liehed Uaeivn. The adarntidty at this document may be robed at hUpNwmspa,soJaJOarLaryary/Certified-d(ai- DiredorfeclCalyfad•Cli ewspx Aary una#alaed shoe ion, /away or faW6aa5m of the =twit oreppeiracedUisdocunadIsai NMandoffedersmay/eprmmtadto5e Jul* clod d the jar. Kohler Standby/Prime Generator Set Test Program Testing is an integral part of quality assurance. In keeping with our uncompromising commitmentto quality, safety, and reliability, every Kohler Standby/Prime power generator set undergoes an extensive series of prototype and production testing. Prototype Testing Prototype testing includes the potentially destructive tests necessary to verify design, proper function of protective devices and safety features, and reliability expectations. Kohler's prototype testing includes the following: • Alternator temperature rise test per NEMA MG1-32.6. Standby and prime ratings of the alternator are established during this test. • Maximum power test to assure that the prime mover and alternator have sufficient capacity to operate within specifications. • Alternator overload test per NEMA MG1-32.8. • Steady-state Toad test to ensure voltage regulation meets or exceeds ANSI C84.1, NEMA MG1-32.17 requirements and to•verifycompliance with steady- state speed control specifications. • Transient test to verify speed controls meets or exceeds specifications. • Transient load tests per NEMA MG1-32.18, and ISO 8528 to verify specifications of transient voltage regulation, voltage dip, voltage overshoot, recovery voltage, and recovery time. • Motor starting tests per NEMA MG1-32.18.5 to evaluate capabilities of generator, exciter, and regulator system. • Three-phase symmetrical short-circuit test per NEMA MG1-32.13 to demonstrate short circuit performance, mechanical integrity, ability to sustain short-circuit current. • Harmonic analysis, voltage waveform deviation per NEMA MG1-32.10 to confirm that the generator set is producing clean voltage within acceptable limits. • Generator set cooling and air flow tests to verify maximum operating ambient temperature. • Reliability tests to demonstrate product durability, followed by root cause analysis of discovered failures and defects. Corrective action is taken to improve the design, workmanship, or components. • Acoustical noise intensity and sound attenuation effects tests. Production Testing In production, Kohler Standby/Prime generator sets are built to the stringent standards established by the prototype program. Every Kohler Generator set is fully tested prior to leaving the factory. Production testing includes the following: • Stator and exciter winding high -potential test on all generators. Surge transient tests on stators for generators 180 kW or larger. Continuity and balance tests on all rotors. • One-step, full -load pickup tests to verify that the performance of each generator set, regulator, and governor meets published specifications. • Regulation and stability of voltage and frequency are tested and verified at no load, 1 /4 load, 1 /2 load, 3/4 load, and full -rated load. • Voltage, amperage, frequency and power output ratings verified by full -load test. • The proper operation of controller logic circuitry, prealarm warnings, and shutdown functions is tested and verified. • Any defect or variation from specification discovered during testing is corrected and retested prior to approval for shipment to the customer. Torsional analysis data, to verify torsional effects are not detrimental and that the generator set will provide dependable service as specified, is available upon request. Kohler offers other testing at the customer's request at an additional charge. These optional tests include power factor testing, customized load testing for specific application, witness testing, and a broad range of MIL -STD -705c testing. A certified test report is also available at an additional charge. KOHLER® POWER SYSTEMS KOHLER CO. Kohler, Wisconsin 53044 Phone 920-565-3381, Fax 920-459-1646 For the nearest sales/service outlet in the US and Canada, phone 1-800-544-2444 KohlerPowerSystemscom G18-56 12/05a KOHLELPOWER SYSTEMS Prestartup Checklist Generator Set/Transfer Switch Installation Checklist This document has generic content and some items may not apply to some applications. Check only the items that apply to the specific application. Read and understand all of the safety precautions found in the Operation and Installation Manuals. Make the following installation checks before performing the Startup Checklist. Note: Use this form as a general guide, along with any applicable codes or standards. Comply with all applicable codes and standards. Improper installation voids the warranty. Equipment Room or Weather Housing Does Not Yes Apply ❑ ❑ 1. Is the equipment installed in a fire-resistant room (made of non-combustible material) or in an outdoor weather housing? ❑ ❑ 2. Is there adequate clearance between the engine and floor for service maintenance? ❑ ❑ 3. ❑ ❑ 4. ❑ ❑ 5. ❑ ❑ Is there emergency lighting available at the equipment room or weather housing? Is there adequate heating for the equipment room or outdoor weather housing? Is the equipment room clean with all materials not related to the emergency power supply system removed? 6. Is the equipment room protected with a fire protection system? Engine and Mounting 7. Is the mounting surface(s) properly constructed and leveled? 8. Is the mounting surface made from non-combustible material? 9. Was the generator -to -engine alignment performed after attaching the skid to the mounting base? Generator sets with two -bearing generators require alignment. Lubrication 10. Is the engine crankcase filled with the specified oil? Cooling and Ventilation ❑ ❑ ❑ ❑ 11. Is the cooling system filled with the manufacturer's specified coolant/antifreeze and purged of air? 12. Is there adequate inlet and outlet air flow (electric louvers adjusted and ventilation fan motor(s) connected to the corresponding voltage)? ❑ ❑ 13. Is the radiator duct properly sized and connected to the air vent or louver? ❑ ❑ 14. Are flexible sections installed in the cooling water lines? Fuel ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ 15. Is there an adequate/dedicated fuel supply? 16. Are the fuel filters installed? 17. Are the fuel tanks and piping installed in accordance with applicable codes and standards? 18. Is there adequate fuel transfer tank pump lift capacity and is the pump motor connected to the corresponding voltage? 19. Is the fuel transfer tank pump connected to the emergency power source? 20. Are flexible fuel lines installed between the engine fuel inlet and fuel piping? 21. Is the specified gas pressure available at the fuel regulator inlet? 22. Does the gas solenoid valve function? 23. Are the manually operated fuel and cooling water valves installed allowing manual operation or bypass of the solenoid valves? Exhaust ❑ ❑ 24. Is the exhaust line sized per guidelines and does it have flexible connector(s)? Is the flexible. connector(s) straight? Does Not Yes Apply ❑ ❑ 25. ❑ ❑ 26. ❑ ❑ 27. ❑ ❑ 28. ❑ ❑ 29. ❑ ❑ 30. ❑ ❑ 31. ❑ ❑ 32. Is there an exhaust line condensate trap with a drain installed? Is the specified silencer installed and are the hanger and mounting hardware tightened? Is a heat -isolating thimble(s) installed at points where exhaust lines pass through combustible wall(s) or partition(s)? Is the exhaust line free of excessive bends and restrictions? Is the backpressure within specifications? Is the exhaust line installed with a downward pitch toward the outside of the building? Is the exhaust line protected from entry by rain, snow, and animals? Does the exhaust system outlet location prevent entry of exhaust gases into buildings or structures? Are individuals protected from exposure to high temperature exhaust parts and are hot parts safety decals present? AC Electrical System ❑ ❑ 33. Does the nameplate voltage/frequency of the generator set and transfer switch match normal/utility source ratings? ❑ ❑ 34. Do the generator set load conductors have adequate ampacity and are they correctly connected to the circuit breakers and/or the emergency side of the transfer switch? Are the load conductors, engine starting cables, battery charger cables, and remote annunciator leads installed in separate conduits? ❑ ❑ 36. Is the battery charger AC circuit connected to the corresponding voltage? ❑ ❑ 35. Transfer Switch, Remote Control System, Accessories ❑ ❑ 37. ❑ ❑ 38. ❑ ❑ 39. Is the transfer switch mechanism free of binding? Note: Disconnect all AC sources and operate the transfer switch manually. Are the transfer switch AC conductors correctly connected? Verify lead designations using the appropriate wiring diagrams. Is all other wiring connected, as required? Batteries and DC Electrical System ❑ ❑ 40. Does the battery(ies) have the specified CCA rating and voltage? ❑ ❑ 41. Is the battery(ies) filled with electrolyte and connected to the battery charger? ❑ ❑ 42. Are the engine starting cables connected to the battery(ies)? ❑ U 43. Do the engine starting cables have adequate length and gauge? ❑ ❑ 44. Is the battery(ies) installed with adequate air ventilation? ❑ ❑ 45. Are the ends of all spark plug wires properly seated onto the coil/distributor and the spark plug? Special Requirements ❑ ❑ 46. Is the earthquake protection adequate for the equipment and support systems? ❑ ❑ 47. Is the equipment protected from lightning damage? `f1 Generator Set/Transfer Switch Startup Checklist This document has generic content and some items may not apply to some applications. Check only the items that apply to the specific application. Read and understand all of the safety precautions found in the Operation and Installation Manuals. Complete the Installation Checklist before performing the initial startup checks. Refer to Service Bulletin 616 for Warranty Startup Procedure Requirements regarding generator set models with ECM -controlled engines. Does Not Yes Apply ❑ ❑ 1. Verify that the engine is filled with oil and the cooling system is filled with coolant/antifreeze. ❑ ❑ 2. Prime the fuel system. ❑ ❑ 3. Open all water and fuel valves. Temporarily remove the radiator cap to eliminate air in the cooling system. Replace radiator cap in step 21. ❑ ❑ 4. Place the generator set master switch in the OFF/RESET position. Observe Not -in -Auto lamp and alarm, if equipped, on the controller. Press the lamp test, if equipped on controller. Do all the alarm lamps on the panel illuminate? Open the main line circuit breakers, open the safeguard breaker, and/or remove fuses connected to the generator set output leads. Turn down the speed control (electronic governor) or speed screw (mechanical governor).* Verify the presence of lube oil in the turbocharger, if equipped. See the engine and/or generator set operation manual. Place the generator set master switch in the RUN position. Allow the engine to start and run for several seconds. Verify that the day tank, if equipped, is energized. Place the generator set master switch in the OFF/RESET position. Check for oil, coolant, and exhaust leaks. Turn on the water/oil heaters and fuel lift pumps. Check the battery charger ammeter for battery charging indication. Place the generator set master switch in the RUN position. Verify whether there is sufficient oil pressure. Check for oil, coolant, and exhaust leaks. ❑ ❑ 15. Close the safeguard circuit breaker. Adjust the engine speed to 50/60 Hz if equipped with an electronic governor or to 52.8/63 Hz if equipped with a mechanical governor.* ❑ ❑ 5. ❑ ❑ 6. ❑ ❑ 16. If the speed is unstable, adjust according to the appropriate engine and/or governor manual.* D ❑ 17. Adjust the AC output voltage to match the load voltage using the voltage adjusting control. See the generator set/controller operation manual. ❑ D 18. Allow the engine to reach normal operating coolant temperature. ❑ ❑ 19. Check the operating temperature on city water-cooled models and adjust the thermostatic valve as necessary. ❑ ❑ 20. Manually overspeed the engine to cause an engine shutdown (68-70 Hz on 60 Hz models and 58-60 Hz on 50 Hz models). Place the generator set master switch in the OFF/RESET position.* D ❑ 21. Check the coolant level, add coolant as necessary, and replace the radiator cap. Verify that all hose clamps are tight and secure. ❑ ❑ 22. Place the generator set master switch in the RUN position. D ❑ 23. Verify the engine low oil pressure and high coolant temperature shutdowns.* ❑ ❑ 24. Check the overcrank shutdown.* ❑ ❑ 25. Place the generator set master switch in the OFF/RESET position. ❑ ❑ 26. Open the normal source circuit breaker or remove fuses to the transfer switch. ❑ ❑ 27. Disconnect the power switching device and logic controller wire harness at the inline disconnect plug at the transfer switch. D D 28. Manually transfer the load to the emergency source. Does Not Yes Apply ❑ ❑ 29. Close the normal source circuit breaker or replace fuses to the transfer switch. D ❑ 30. Check the normal source voltage, frequency, and phase sequence on three-phase models. The normal source must match the load. ❑ ❑ 31. Open the normal source circuit breaker or remove fuses to the transfer switch. ❑ ❑ 32. Manually transfer the load to the normal source. ❑ ❑ 33. ❑ ❑ 34. ❑ ❑ 35. ❑ ❑ 36. Close the generator set main line circuit breakers, close the safeguard breaker, and/or replace the fuses connected to the transfer switch. Place the generator set master switch in the RUN position. - Check the generator set voltage, frequency, and phase sequence on three-phase models. The generator set must match normal source and load. Place the generator set master switch in the OFF/RESET position. Open the generator set main line circuit breakers, open the safeguard breaker, and/or remove the fuses connected to the transfer switch. Reconnect the power switching device and logic controller wire harness at the inline disconnect plug at the transfer switch. Close the normal source circuit breaker or replace, fuses to the transfer switch. Place the generator set master switch to the AUTO position. Close the generator set main line circuit breakers, close the safeguard breaker, and/or replace the fuses connected to the transfer switch. ❑ ❑ 41. Place the transfer switch in the TEST position (load test or open normal source circuit breaker). NOTE: Obtain permission from the building authority before proceeding. This procedure tests transfer switch operation and connects building load to generator set power. ❑ ❑ 42. Readjust frequency to 50 or 60 Hz with total building loads.* D ❑ 43. Verify that the current phase is balanced for three phase systems. D ❑ 44. Release the transfer switch test switch or close the normal circuit breaker. The transfer switch should retransfer to the normal source after appropriate time delay(s). D ❑ 45. Allow the generator set to run and shut down automatically after the appropriate cool down time delay(s). ❑ ❑ 46. Set the plant exerciser to the customer's required exercise period, if equipped. ❑ ❑ 47. Verify that all options on the transfer switch are adjusted and functional for the customer's requirements. ❑ ❑ 48. If possible, run the building loads on the generator set for several hours or perform the load bank test if required. O ❑ 49. Verify that all the wire connections from the generator set to the transfer switch and optional accessories are tight and secure. ❑ 0 50. Verify that the customer has the appropriate engine/generator set and transfer switch literature. Instruct the customer in the operation and maintenance of the power system. ❑ 0 51. Fill out the startup notification at this time and send the white copy to the Generator Warranty Dept. Include the warranty form if applicable. * Some models with an Engine Electronic Control Module (ECM) may limit or prohibit adjusting the engine speed or testing shutdowns. Refer to appropriate documentation available from the manufacturer. ALLSTRUCTURE Engineering LLC 7140 SW Fir Loop, Ste. 231 • Tigard, OR 97223 v: 503.620.4314 • f: 503.620.4304 www.allstructure.com flLU STRUCTURAL DOCUMENTS REVIEWED FOR L,UuE GOMviPLlANCE APPROVED Project: Allstructure # 15131.00 _ HIE - Tukwila Generator Pad & Screen Wall Tukwila, Washington October 17, 2017 NOV 21 2011 City of Tukwila BUILDING DIVISION CORRECTION TABLE OF CONTENTS: Sheet No. CMU GENERAL NO 1'hS SKI CMU SCREEN WALL DETAIL SK2 GENERATOR ANCHORAGE DETAIL SK3 - SK4 GENERATOR ANCHORAGE REFERENCE INFORMATION RI - R3 CMU WALL DESIGN Cl - C2 GENERATOR ANCHORAGE CHECK C3 -C8 RECEII CITY OF TI OCT 19 'ED KWILA 2011 NOTES: PERMIT CENTER Allstructure Engineering LLC was retained in a limited capacity for this project and is responsible only for the items described in these documents. The attached calculations and sketches are not meant to stand alone but are meant to supplement and/or supercede design information previously submitted for this project by Allstructure Engineering, LLC MF7OI1't Expires 11/7/17 GENERATOR PAD/TRASH ENCLOSURE CONCRETE MASONRY CONCRETE MASONRY UMTS: ASTM C90, TYPE1, GRADE N, TYPE 1, 1900 PSI MINIMUM COMPRESSIVE STRENGTH, MEDIUM OR LIGHT WEIGHT UNITS. ASSEMBLIES SHALL HAVE A MINIMUM COMPRESSIVE STRENGTH OF F'm = 1,500 PSI AS VERIFIED BY PRISM TESTS BEFORE AND DURING CONSTRUCTION. CONCRETE MASONRY WALLS SHALL BE REINFORCED, AS SHOWN ON THE PLANS AND DETAILS. INSPECTION: SPECIAL INSPECTION REQUIRED PER PROJECT GENERAL NOTES MORTAR MIX: ASTM C270, TYPE S, IN ACCORDANCE WITH IBC TABLE NO. 2103.7(1), F'm = 1,500 PSI. MORTAR BELOW GRADE SHALL BE TYPE M. MORTAR MATERIALS: PORTLAND CEMENT, ASTM C150, TYPE 1. MORTAR AGGREGATE: NATURAL COLOR, ASTM C144 SAND: ASTM C144 GROUT AGGREGATE: ASTM C144 GROUT: f'c=2,000 PSI MINIMUM AT 28 DAYS. ALL CELLS CONTAINING VERTICAL BARS AND ALL BOND BEAMS SHALL BE FILLED WITH GROUT. HYDRATED LIME: ASTM C207, TYPE S MASONRY EINFORCING STEEL SHALL CONFORM TO ACI 530 SECTION 1.12. DEFORMED BARS SHALL BE GRADE 60, AND SHALL BE SECURELY PLACED IN ACCORDANCE WITH ACI 530 SECTION 1.12. UNLESS OTHERWISE NOTED ON THE PLANS, THE MINIMUM WALL REINFORCEMENT SHALL BE AS FOLLOWS: 1. MASONRY BLOCK 1.1. (1) #'4'S HORIZONTAL IN RUNNING BOND AT 24" OC. 1.2. (1) #4 VERTICAL EVERY 24" OC. BOND BEAMS WITH TWO #4 BARS HORIZONTALLY SHALL BE PROVIDED AT ALL FLOOR AND ROOF LINES AND AT THE TOP OF WALLS. PROVIDE A BOND BEAM WITH TWO #4 BARS HORIZONTALLY ABOVE AND BELOW ALL OPENINGS, AND EXTEND THESE BARS 2'-6 . MINIMUM PAST THE OPENING. PROVIDE ONE #5 BAR FOR THE FULL HEIGHT OF THE WALL AT EACH SIDE OF OPENINGS, WALL ENDS, AND INTERSECTIONS. UNLESS OTHERWISE NOTED PROVIDE CORNER BARS TO MATCH THE HORIZONTAL WALL REINFORCING AT WALL INTERSECTIONS. LAP ALL BARS AT SPLICES 48 DIAMETERS, WITH A MINIMUM LAP OF 24" EXCEPT AS NOTED. EXPIRES 11/7/ 20 11 ALLSTRUCTU RE HIE_ �tLww� Engineering LLC 7140 SW Fir Loop, Suite 231 Tigard, Oregon 97223 v: 503.620.4314 • 1: 503.620.4304 Q► e-1E71ne u2 Sc.c� t 1�) /k1 -(-- BY R t'' DATE O , n ` 17 CHK BY DATE JOB NO 15131 - �x7 SHEET S 1L { OF 7- CAA "- GL A2 46' O ,n h4 7 I r 0.`Cdnv AAu- Gv/ ,), e Z o!( 4 Ti)Sfits ( S�A✓�a 0-ZY a/� V ter ?C.� &A- . 044. I Z't co*, st w #ye 1Z." &• w ivf Al NI C7C-H-Aco---tk ( ti1-4 � cc t2 (i3 t‘1 EXPIRES 11/7/ 2011 ALLSTRUCTU RE Engineering LLC 7140 SW Fir Loop, Suite 231 Tigard, Oregon 97223 v: 503.620.4314 • f: 503.620.4304 www.allstructure.com \AI E - T u . t_Ab C -i -t CC.(2-00-r-A Ire Arvt- BY ►` tk DATE ill, I CHK BY DATE )OB NO ISt31.� SHEET S1L'Z OF /A/SPEC.Nna C- ei(isAq)/ e A() ucA‹.v EXPIRES 11/7/ 2017 ALLSTRUCTURE Engineering LLC 7140 SW Fir Loop, Suite 231 Tigard, Oregon 97223 v: 503.620.4314 • f: 503.620.4304 www.allstructure.corn l -k - '11) LtA3«,u C1 AC t(L.Ac-1)4.- P kr BY iZN DATE rv. (7. (7 CHK BY DATE JOB NO \531 ' a° SHEET 14, OF ; CMU TRU m r - m -13 ATER MAIN l-- ----- 0 hm 'AT€R- v ,• 32 • L ►��,�-�.�1`��lompgaz I4..vv -\ RD 1611 .11 ° rl/ ansuawo_ CB RIM=27.5 INV=21.1 ANSFORMER 0\a -le v_ )ING N 0 1 26.5 E> CB RIM=30.0 INV=25.2 AsiE ALLSTRUCTURE Engineering LLC 7140 SW Fir Loop, Suite 231 Tigard, Oregon 97223 v: 503.620.4314 • f: 503.620.4304 Ht - Tuk.tn ke— YIA-t—o (L 0. --LL CteNIM2AT CL G -NE R -G BY (2. u DATE 10. \Z. l �_ CHK BY DATE JOB NO t6t3t•�.° SHEET s .&4 OF ___ U CO tr p psi oWW 299 wWo VNa¢ .P."1 OW 8@ KWKWVyi a RNW L . Qql�-C3 W �O pup,,��u Zyu Wins UW> NyGW� !J 6V¢dl a8 8 60 = K� 6 W W W SL Jou❑ x¢w o 00 ¢o z¢u V5U, z . u rc 1J oo t yrca ��Zl+ . WW fir Ow Xwat ZYQW . rvN I22 N Fi METRIC CAD FILE W 5 8 11, -0 x 8 8 8 8 8 'a 8 co 8 4 a 7 5 8 O 8 4 1 ri 8 5 8 5 2 U 8 n 8 8 8 o o 9 9 8 8 'o a 8 9 8 O 9 N 0 9 7,7 9 8 9 2 8 9 8 8 8 3 •Yu 8 8 S 8 8 A 1.7 •Y - N 8 8 8 8 „o N i3 r?'" - "if 8 8 N n 8 8 0 3 .'o 2 • • 0 N 2 2 2 8 R 8 3 0 3 8 i i 8 Sia i 9 a. HDA -P M20X250/50 9 a 0 1 8 8 8 8 0 a S 8 8 8 8 8 88 0 7 8 8 8 8 8 3 1 3 a 6 a888 5g o g O 8o to = N 0 o ® p 8 0 b N 88 6s' 0 -8 88 8 8 b 88 8 8 8 5 8 g4 88,1 9 §t 568 88 6J 8 d TWA 8§ 8�. rc 8 A 0 7 N 8 sw o,2 88 9 b 8 b 8 7 8 b.4625 r 'N' PE8 8.88 8 f- Y Ol E2 9 0 8 J Y 8 8 5 9 5 8 82 wdz be oh 88 5.4 04 Yi Y g Z 9 0 8 b 8 n ob 230-275 RE07JE 2Y2 O F N' 9 0 N g os' 9 x b 9g A a 88 5 4.71 .b ��o s 3 if 11i V 1 m ¢ c 8 A 8 7 5 4 3 2 SEISMIC INSTALLATION REQUIREMENTS The following ore requirements for seismic Installation, 1. The design of post -installed anchors In concrete used for the component anchorage is pre -qualified for seismic applications In accordance with ACI 355.2 and documented in a report by n reputable testing agency. (ex. The Evaluation Service Report Issued by the International code Council) - 2. Anchors must be installed to an embedment depthasrecommended in the pre -qualification test report as defined in Note 1. 3. Anchors must be Installed In mini um 4000 ps •mpresslve strength normal weight concrete. Concrete aggregate must comply with ASTM C33. .stall. In structural lightweight concrete Is not permitted unless otherwise approved by the structura engineer of record, 4. Anchors must be installed to the torque specification as recommended by the anchor manufacturer to obtain maximum loading 5. Anchors must be Installed In the locations specified the Kohler ADV dimension print. 6. Anchor bolt design loads or specific anchors are specified on seismic Kohler ADV. 7. Anchor plates from Kohler must be installed at each anchor location between anchor head and equipment to tension load distribution. 8. Concrete floor slab and concrete housekeeping pads must be designed and rebar reinforced for seismic applications In accordance with ACI 318. 9. All housekeeping pad thickness must be designed in accordance with pre -qualification test report as defined in Note 1 or a minimum of 1. 5x the anchor embedment depth, whichever is largest 10. All housekeeping pads must be doweled or cast into the building structural floor slab and designedfor seismic application per ACI 318 and as approved by the structural engineer of record 11. Wall mounted equipment must be installed to a rebar reinforced structural concrete wall that Is seismically designed and approved by the engineer of record to resist the added seismic loads from the components being anchored to the wall. 12. Floor mounted equipment (with or without housekeeping pad) must be Installed to a rebar reinforced structural concrete floor that is seismically designed and approved by the engineer of record to resist the added seismic loads from components being anchored to the floor. 13, When Installing to a floor or wall, rebar interference must be considered. 14. Attaching seismic certified equipment to any floor or wall other than those constructed of structural concrete and designed to accept the seismic loads form said equipment Is not permitted by this specification and beyond the scope of this certification. 16. Attaching seismic certified equipment to any concrete block walls or cinder block walls Is not permitted by this specification and beyond the scope of this certification. 17. For installations upon rooftop, steel dunnage shall be coordinated with the Structural Engineer of. Record. 18. Installation upon only rooftop curb shall be coordinated with the curb manufacturer and the Structural Engineer of Record. Any curb or concrete pad that supports the RTU unit is beyond the scope of this certification. 19. Anchor locations, size, type and load requirements are specified an the installation drawing. Mounting requirements details such as brand, type, embedment depth, edge spacing, anchor spacing, concrete strength, wall bracing, and special inspection must be outlined and approved by the protect Structural Engineer of Record to withstand the seismic anchor loads as defined on the seismic installation drawing. The installing contractor is responsible for the proper installation of all anchors and mounting hardware, observing the mounting requirement details outlined by the Engineer of Record. Contact Kohler If a detail Seismic Installation Calculation Package is required. 20. Electrical wiring, piping, duct and other connections to the equipment Is the responsibility of the Installing contractor: It is necessary that these remain In tact, fWnctlpna,l and 00 not Inhibit the functionality of the generator set after a seismic event. Adequate slack shall be allowed cable and piping to allow for motions of set during a seismic event. *21. Concrete pad dimensions are minimum values to satisfy only the anchor bolt requirements. The pad must be designed by the project structural engineer of record. *22 Anchor bolt and concrete recommendations are for the maximum seismic design levels shown. If the specific application has a lower level, thinner concrete or alternate anchors may be acceptable. Consult Kohler. 25 Sar 2 tm221 io-2 11an it 5-21 "C los •,n. a aar 2 (5120.5 212 21.13 2,02 Or • imwml 4-4-17 252252.1 lmmwi mer 7SOOat CAC—. METRIC CAD FILE DIMENSIONS IN I I ARE INCH EQUIVALENT as.,, w7- SEISMIC INSTRUCTION IO HLER CQ DIMENSION PRINT SEISMIC INSTRUCTION 12• N" ADV -8625 1D 8 7 6 4 2 D 8 A U Q d 9 E 6 gis i II .11 o V X 3 �oJJ g �¢c a eW u0 Vh d-� tSz 563 20 . o 2io $o/ P UW < O V z k1LL� 2 METRIC CAD FILE IiT II/.\7101:11.11; ,,jIi 0 ZV oZ gW to 1 N N m 0 !. �h 11 2 14 4 5 V I 1 4- A U Q q 1 L312 S C2 //v ,4-4101,1, ESP. 6 40.,Q0 LoA©1f-e7 k(scy-", (,i) = I r .RS ,?SC= CII G C44 f`A II !7t-4_-1 'et- 4 e V' Fb . tS )C 6,(-,1 PS Psi ,00.‘,, 000 P51 2- Tc4 - (. , O. V = 21 ILj ALLSTRUCTU RE Engineering LLC 7140 SW Fir Loop, Suite 231 Tigard, Oregon 97223 v: 503.620.4314 • f: 503.620.4304 www.allstructure.com 8Y DATE CHK BY DATE JOB NO SHEET CA OF 1< f (A °1 rl • 2,(o,(Zq)CO,12 + 1.2.`t 12= - c_ - 341,‘" vf-�t 10, t260 2.. NA C2)C(-I22.6t 2_1 c jkbw Z (b1)(? - 0b u,g15 tc4e t �c o tiL- _c5.; /0,,e,n)( 0, CD") S�= v S 1✓ '94'4 ve. r e Z ct 334, z. G„ C ce of cp/c M. G� I v 3� \4,45 ALLSTRUCTURE Engineering LLC 7140 SW Fir Loop, Suite 231 Tigard, Oregon 97223 v: 503.620.4314 • f: 503.620.4304 www.allstructure.com BY DATE CHK BY DATE JOB NO SHEET C OF Roof Top Equipment Anchorage Based on the Sections 13 and 30.11 of ASCE 7-10 Design Input Equipment EQUIPMENT ANCHORAGE W 46d 1 . Sds = ap Rp z= h= pounds (Equipment Weight) Wind Speed Exposure = G = 0.85 CF= 1 MPH fh = 17.0 psf Center of Gravity x = 22.1 in (B/2) y = 35.4 in (0.6*H) (Importance Factor) H = B= L= (Elevation of Equipment Connection) (Building Roof Height) LRFD Horizontal Seismic Design Force (Fp On Equipment Height in Equipment Width in Equipment Length (Longer Dimension) Fp = 1938.1 pounds (Equation 13.3.1) CONTROLS FPmin = 1211.3 pounds (Equation 13.3-3) O.K. FPmax = 6460.3 pounds (Equation 13.3-2) O.K. Fp = 1938 pounds (Equation 29.3-1) LRFD (Table 29.3-1) (Section 29.3-1) (Table 26.6-1) Fp Fh 8=44.1 in H= 59 in LRFD ,t (LEAST HORZ DIMENSION) Horizontal Wind Design Force (Fh) Fh = 767 pounds Design :Loading; Seismic Analysis (ASD) Vservtce = 1357 pounds Mseismic = 48026 Ib*in Mnet = -13375 Ib*in Tnet = -303 pounds (Equation 29.5-2) LRFD Wind Analysis (ASD) Vwind = Mwind = 460 pounds 16282 Ib*in Mnet = -45118 Ib*in Tnet = -1023 pounds (allowable stress shear) (over -turning moment) (allowable stress design) (negative is no uplift) ALLSTRUCTURE Engineering LLC 7140 SW Fir Loop, Suite 231 Tigard, Oregon 97223 v: 503.620.4314 • f: 503.620.4304 BY DATE CHK BY DATE JOB NO V. ..0 l i 3 I . L SHEET ✓� OF www.hilti.us MULTI Profis Anchor 2.4.8 Company: Specifier: Address: Phone I Fax: E -Mail: Page: Project: Sub -Project I Pos. No.: Date: 10/17/2017 Specifier's comments: 1 Input data Anchor type and diameter: HIT-HY 200 + HAS 3/4 Effective embedment depth: het,ect = 4.724 in. (hef,limit = - in.) Material: 5.8 Evaluation Service Report: ESR -3187 Issued I Valid: 5/1/2014 13/1/2016 Proof: design method ACI 318 / AC308 Stand-off installation: - (Recommended plate thickness: not calculated) Profile: no profile Base material: cracked concrete, 2500, fc' = 2500 psi; h = 12.000 In., Temp. short/long: 32/32 °F Installation: hammer drilled hole, Installation condition: dry Reinforcement: tension: condition B, shear: condition B; no supplemental splitting reinforcement present edge reinforcement: none or < No. 4 bar Seismic loads (cat. C, D, E, or F) yes (D.3.3.6) Geometry [in.] & Loading [lb, in.ib] Z Input data and results must be checked for agreement with the existing conditions and for plausibility! PROFIS Anchor ( c) 2003-2009 HMI AG, FL -9494 Schaan HIIO Is a registered Trademark of HMI AG, Schaan CLA www.hilti.us Company: Specifier: Address: Phone I Fax: E -Mail: 110111T1 Page: Project: Sub -Project l Pos. No.: Date: Profis Anchor 2.4.8 2 10/17/2017 2 Load case/Resulting anchor forces Load case: Design loads Anchor reactions [Ib] Tension force: (+Tension, -Compression) Anchor Tension force Shear force Shear force x Shear force y 1 0 1414 1000 1000 max. concrete compressive strain: - Imo] max. concrete compressive stress: - [psi] resulting tension force in (x/y)=(0.000/0.000): 0 [Ib] resulting compression force in (x/y)=(0.000/0.000): 0 [Ib] 3 Tension Toad Load N. [Ib] Capacity On [Ib] Utilization DN = Nua/4Nn Status Steel Strength* N/A N/A N/A N/A Bond Strength** N/A N/A N/A N/A Concrete Breakout Strength** N/A N/A N/A N/A * anchor having the highest loading **anchor group (anchors in tension) Input data and results must be checked for agreement with the existing conditions and for plausibility) PROFIS Anchor ( c) 2003-2009 Hilli AG, FL -9494 Schaan Hilt' is a registered Trademark of HIIII AG, Schaan LS www.hilti.us Profis Anchor 2.4.8 3 Company: . Specifier: Address: Phone I Fax: E -Mail: Page: Project: Sub -Project I Pos. No.: Date: 10/17/2017 4 Shear load Load Vua [Ib] Capacity 4,Vn [Ib] Utilization (iv = Vaa/4,V. Status Steel Strength* 1414 2444 58 OK Steel failure (with lever arm)* N/A N/A N/A N/A Pryout Strength (Concrete Breakout 1414 3666 39 OK Strength controls)** Concrete edge failure in direction x+** 1414 1756 81 OK * anchor having the highest loading **anchor group (relevant anchors) 4.1 Steel Strength Vaa = av,sets (n 0.6 Asa,v foto) , refer to ICC -ES ESR -3187 4) Vsteel Vuo ACI 318-08. Eq. (D-2) Variables n Ase, [In 2] 1 0.33 Calculations Vsa [lb] 10185 Results Vsa [lb] 10185 4,steel 0.600 foto [psi] av,sais (n 0.6 Ase,v futa) [lb] 72500 0.700 14550 1pnonductile 0.400 4.2 Pryout Strength (Concrete Breakout Strength controls) Vcp — kep L�ANrA� Wed,N Wc,N Wcp,N Nb l Vcr, Vua ANesee ACI 318-08, Part D.5.2.1, Fig. RD.5.2.1(b) ANcO = 9 her 1 tyecN = C1 +2 eN1 51.0 3 hat wed,N — ' 0.7+0.3(Ca1.5minh)51.0 eF Wpm = MAX(camin 1.5h01) 1.0 �Cac Cac f Nb = kc heir Q Vsa [lb] 2444 Vua [lb] ACI 318-08 Eq. (D-30) ACI 318-08 Eq. (D-2) ACI 318-08 Eq. (D-6) ACI 318-08 Eq. (D-9) ACI 318-08 Eq. (D-11) ACI 318-08 Eq. (D-13) ACI 318-08 Eq. (D-7) 1414 Variables kcp her [in.) ect,N [in.] ecz,N [in.] Ca,min [in.] 2 4.724 0.000 0.000 9.000 IYc,N Cac [in.] ka )„ fc [psi] 1.000 6.492 17 1 2500 Calculations ANc [in 2] 200.88 Results Vcp [Ib] 17457 ANcO [In•z ] Wec1,1,4 Wec2,N Wad,N Wcp,N 200.88 1.000 1.000 1.000 1.000 Nb [Ib] y,conc,ete cliselsmIo y,nanducSo 4' Vcp [lb] Vua [Ib] 0.700 0.750 0.400 3666 1414 8729 Input data and results must be checked for agreement with the existing conditions and for plausibility! PROFIS Anchor ( c ) 2003-2009 Hiiti AG, FL -9494 Schaan HIIti Is a registered Trademark of HMI AG, Schaan GC9 www.hiiti.us Company: Specifier: Address: Phone I Fax: E -Mail: Page: Project: Sub -Project 1 Pos. No.: Date: Profis Anchor 2.4.8 4 10/17/2017 4.3 Concrete edge failure in direction x+ Av, cb — Avco) Wed,V Wc,V Wh,V Wpaanel,V Vb y Vcb Vua Avo see ACI 318-08, Part D.6.2.1, Fig. R0.6.2.1(b) Avco = 4.5 cat 1 Wec,v = \ 1 + 2ev 51.0 3Cat Wed,V = 0.7 + 0.3 (1 5Ca1) 51.0 _ �1.5cat Z 1.0 Wh,v ha oz Vb = (7 (I) 'Ng) Cat Variables cat [in.] 9.000 Ca2 [in.] ecv [in.] ACI 318-08 Eq. (D-21) ACI 318-08 Eq. (D-2) ACI 318-08 Eq. (D-23) ACI 318-08 Eq. (D-26) ACI 318-08 Eq. (D-28) ACI 318-08 Eq. (D-29) ACI 318-08 Eq. (D-24) 9.000 0.000 Wc.v ha [in.] 1.000 12.000 la [in.] 1 da [in.] f. [psi] WparalleI,V 4.724 1.000 0.750 2500 1.000 Calculations Avc [in.2] Avco [in 2] Wec,V Wed,V Wh,V Vb [lb] 270.00 364.50 1.000 0.900 1.061 11826 Results A ,AA A, vcb [lb] +concrete +seismic y.nonducble Vcb [Ib] Vua [Ib] 8362 0.700 0.750 0.400 1756 1414 5 Warnings Load re -distributions on the anchors due to elastic deformations of the anchor plate are not considered. The anchor plate is assumed to be sufficiently stiff, in order not to be deformed when subjected to the loading! Condition A applies when supplementary reinforcement is used. The c factor is increased for non -steel Design Strengths except Pullout Strength and Pryout strength. Condition B applies when supplementary reinforcement is not used and for Pullout Strength and Pryout Strength. Refer to your local standard. Design Strengths of adhesive anchor systems are influenced by the cleaning method. Refer to the INSTRUCTIONS FOR USE given in the Evaluation Service Report for cleaning and installation instructions The ACI 318-08 version of the software does not account for adhesive anchor special design provisions corresponding to overhead applications. Checking the transfer of loads into the base material and the shear resistance are required in accordance with ACI 318 or the relevant standard! • An anchor design approach for structures assigned to Seismic Design Category C, D, E or F is given in ACI 318-08 Appendix D, Part D.3.3.4 that requires the governing design strength of an anchor or group of anchors be limited by ductile steel failure. If this is NOT the case, Part D.3.3.5 requires that the attachment that the anchor is connecting to the structure shall be designed so that the attachment will undergo ductile yielding at a load level corresponding to anchor forces no greater than the controlling design strength. In lieu of D.3.3.4 and 0.3.3.5, the minimum design strength of the anchors shall be multiplied by a reduction factor per D.3.3.6. An alternative anchor design approach to ACI 318-08, Part D.3.3 Is given in IBC 2009, Section 1908.1.9. This approach contains "Exceptions" that may be applied in lieu of D.3.3 for applications involving "non-structural components" as defined in ASCE 7, Section 13.4.2. An alternative anchor design approach to ACI 318-08, Part D.3.3 is given in IBC 2009, Section 1908.1.9. This approach contains . "Exceptions' that may be applied in lieu of D.3.3 for applications involving "wall out -of -plane forces" as defined in ASCE 7, Equation 12.11-1 or Equation 12.14-10. • It is the responsibility of the user when Inputting values for brittle reduction factors (y nonaucble) different than those noted in ACI 318-08, Part D.3.3.6 to determine if they are consistent with the design provisions of ACI 318-08, ASCE 7 and the governing building code. Selection of 4)nonductite = 1.0 as a means of satisfying ACI 318-08, Part D.3.3.5 assumes the user has designed the attachment that the anchor is connecting to undergo ductile yielding at a force level <= the design strengths calculated per ACI 318-08, Part D.3.3.3. Fastening meets the design criteria! Input data and results must be checked for agreement with the existing conditions and for plausibility! PROFIS Anchor ( c) 2003-2009 Hi10 AG, FL -9494 Schaan HiIU is a registered Trademark of Hilt! AG, Schaan www.hilti.us Company: Specifier: Address: Phone I Fax: E -Mail: Page: Project: Sub -Project I Pos. No.: Date: Profis Anchor 2.4.8 5 10/17/2017 6 Installation data Anchor plate, steel: - Profile: - Hole diameter in the fixture: - Plate thickness (input): - Recommended plate thickness: - Cleaning: Premium cleaning of the drilled hole is required Coordinates Anchor in. Anchor x y 1 0.000 0.000 c.x c*x 9.000 - 9.000 Anchor type and diameter: HIT-HY 200 + HAS 3/4 Installation torque: 1200.002 in.lb Hole diameter in the base material: 0.875 in. Hole depth In the base material: 4.724 in. Minimum thickness of the base material: 6.474 in. 7 Remarks; Your Cooperation Duties Any and all information and data contained in the Software concern solely the use of Hilti products and are based on the principles, formulas and security regulations in accordance with Hilti's technical directions and operating, mounting and assembly instructions, etc., that must be strictly complied with by the user. All figures contained therein are average figures, and therefore use -specific tests are to be conducted prior to using the relevant Hilti product. The results of the calculations carried out by means of the Software are based essentially on the data you put in. Therefore, you bear the sole responsibility for the absence of errors, the completeness and the relevance of the data to be put in by you. Moreover, you bear sole responsibility for having the results of the calculation checked and cleared: by an expert, particularly with regard to compliance with applicable norms and permits, prior to using them for your specific facility. The Software serves only as an aid to interpret norms and permits without any guarantee as to the absence of errors, the correctness and the relevance of the results or suitability for a specific application. You must take all necessary and reasonable steps to prevent or limit damage caused by the Software. In particular, you must arrange for the regular backup of programs and data and, if applicable, carry out the updates of the Software offered by Hilti on a regular basis. If you do not use the AutoUpdate function of the Software, you must ensure that you are using the current and thus up-to-date version of the Software in each case by carrying out manual updates via the Hilti Website. Hilti will not be liable for consequences, such as the recovery of lost or damaged data or programs, arising from a culpable breach of duty by you. Input data and results must be checked for agreement with the existing conditions and for plausibility! PROFIS Anchor ( c ) 2003-2009 Hilti AG, FL -9494 Schaan Hilli Is a registered Trademark of Hilti AG, Schaan Cc PERMIT COORD COPY. PLAN REVIEW/ROUTING SLIP PERMIT NUMBER: M17-0119 PROJECT NAME: HOLIDAY INN EXPRESS SITE ADDRESS: 90 ANDOVER PARK E Original Plan Submittal X Response to Correction Letter # 1 DATE: 10/19/17 Revision # before Permit Issued Revision # after Permit Issued DEPARTMENTS: AT c Building Division Public Works 104,&=-17 Al L Fire Prevention Structural n 7 JF- kW/ 1ek1 1 Planning Division Permit Coordinator ipp PRELIMINARY REVIEW: Not Applicable n (no approval/review required) DATE: 10/24/17 Structural Review Required REVIEWER'S INITIALS: DATE: APPROVALS OR CORRECTIONS: DUE DATE: 11/21/17 Approved ❑ Approved with Conditions ❑ Corrections Required ❑ Denied ❑ (corrections entered in Reviews) (ie: Zoning Issues) Notation: REVIEWER'S INITIALS: DATE: 'Permit Center Use Only ; CORRECTION LETTER MAILED: Departments issued corrections: Bldg 0 Fire 0 Ping ❑ PW 0 Staff Initials: 12/18/2013 October 03, 2017 City of Tukwila Department of Community Development JIM CULVER 1115 HIGHLAND DR STAYTON, OH 97383 RE: Correction Letter # 1 MECHANICAL Permit Application Number M17-0119 HOLIDAY INN EXPRESS - GENERATOR - 90 ANDOVER PARK E Dear JIM CULVER, Allan Ekberg, Mayor Jack Pace, Director This letter is to inform you of corrections that must be addressed before your development permit can be approved. All correction requests from each department must be addressed at the same time and reflected on your drawings. I have enclosed comments from the following departments: BUILDING - M DEPARTMENT: Allen Johannessen at 206-433-7163 if you have questions regarding these comments. • (GENERAL INFORMATION NOTE) PLAN SUBMITTALS: (Min. size 11x17 to maximum size of 24x36; all sheets shall be the same size. New revised plan sheets shall be the same size sheets as those previously submitted.) (If applicable) "STAMP AND SIGNATURES" "Every page of a plan set must contain the seal/stamp, signature of the licensee(s) who prepared or who had direct supervision over the preparation of the work, and date of signature. Specifications that are prepared by or under the direct supervision of a licensee shall contain the seal/stamp, signature of the licensee and the date of signature. If the "specifications" prepared by a licensee are a portion of a bound specification document that contains specifications other than that of an engineering or land surveying nature, the licensee need only seal/stamp that portion or portions of the documents for which the licensee is responsible." It shall not be required to have each page of "specifications" (calculations) to be stamped and signed; Front page only will be sufficient. (WAC 196-23-010 & 196-23-020) (BUILDING REVIEW NOTES) 1. Please provide a site plan showing the location of the generator to include dimensions from boundary lines and with an enclosure. 2. Provide necessary concrete -pad plan details indicating size depth, concrete type, and steel with any specifications to include special inspections table. Show seismic bolting with specification. 3. Show an enclosure with details. Note: Contingent on response to these corrections, further plan review may request for additional corrections. FIRE - M DEPARTMENT: Al Metzler at 206-971-8718 if you have questions regarding these comments. • 1) I was unable to locate the generator placement on the submitted site plan. Please indicate the location of the generator on the site plan. 2) Please provide a detail of the generator placement, ie. fenced enclosure, slab mount, etc. 6300 Southcenter Boulevard Suite #100 • Tukwila Washinwtnn 98188 • Phnne 206 -431 -?670 • Far 206-431-.366.5 PLANNING DEPARTMENT: Jaimie Reavis at 206-431-3659 if you have questions regarding these comments. • 1. Provide location of generator on the site plan and provide information on proposed screening measures. Please address the comments above in an itemized format with applicable revised plans, specifications, and/or other documentation. The City requires that three (3) sets of revised plan pages, specifications and/or other documentation be resubmitted with the appropriate revision block. In order to better expedite your resubmittal, a 'Revision Submittal Sheet' must accompany every resubmittal. I have enclosed one for your convenience. Corrections/revisions must be made in person and will not be accepted through the mail or by a messenger service. If you have any questions, I can be reached at 206-431-3655. Sincerely, Bill Rambo Permit Technician File No. M17-0119 6300 Southcenter Boulevard Suite #100 • Tukwila Wn.chinatnn 9R 1 RR • Phnnn 71)6-4? 1 -?670 • Fay 206 -471 -?6.65 5 PERMIT COORD COPY. PLAN REVIEW/ROUTING SLIP PERMIT NUMBER: M17-0119 DATE: 08/24/17 PROJECT NAME: HOLIDAY INN EXPRESS - GENERATOR SITE ADDRESS: 90 ANDOVER PARK E X Original Plan Submittal Response to Correction Letter # Revision # Revision # before Permit Issued after Permit Issued DEPARTMENTS: ft -J 441 Building Division Public Works Cow2 JR Coe/2 10-3'17 Fire Prevention Structural Planning Division Permit Coordinator PRELIMINARY REVIEW: Not Applicable ❑ (no approval/review required) REVIEWER'S INITIALS: DATE: 08/29/17 Structural Review Required DATE: APPROVALS OR CORRECTIONS: Approved Corrections Required L (corrections entered in Reviews) Approved with Conditions Denied (ie: Zoning Issues) DUE DATE: 09/26/17 Notation: REVIEWER'S INITIALS: DATE: Permit Center Use Only CORRECTION LETTER MAILED: 10 Departments issued corrections: Bldg Fire Ping PW ❑ Staff Initials: --pli--- 12/18/2013 City of Tukwila Department of Community Development 6300 Southcenter Boulevard, Suite 4100 Tukwila, Washington 98188 Phone: 206-431-3670 Fax: 206-431-3665 Web site: http://www.ci.tukw!la.wa.us Revision submittals must be submitted in person at the Permit Center. Revisions will not be accepted through the mail, fax, etc. Date: Plan Check/Permit Number: M17-0119 ❑ Response to Incomplete Letter # Response to Correction Letter # 1 0 Revision # after Permit is Issued ❑ Revision requested by a City Building Inspector or Plans Examiner Project Name: Holiday Inn Express Project Address: 90 Andover Park E Contact Person: Phone Number: RECEIVED CITY OF TUKWILA OCT 19 2017 PERMIT CENTER Summary ofRevision:P,Q M r t % e e s 'i' dP to , rep) e t /cel• Sheet Number(s): "Cloud" or highlight all areas of revision including date of revisiRn Received at the City of Tukwila Permit Center by: (l— Entered in TRAKiT on \applications\forms-applications on linetrevision submittal Created: 8-13-2004 Revised: E A WHITE CONSTRUCTION Horne Espanol Contact Safety & Health Claims & Insurance A41/11) Washington State Department of Labor & Industries Search L&I A -Z Index Help Page 1 of 2 My i_ &1 Workplace Rights Trades & Licensing E A WHITE CONSTRUCTION Owner or tradesperson Principals WHITE, EDWARD A, OWNER Doing business as E A WHITE CONSTRUCTION WA UBI No. 601 339 661 PO BOX 1389 218 Center Ave. MOLALLA, OR 97038 503-691-8311 Business type Individual Governing persons BEVERLY ANN WHITE EDWARD A WHITE; License Verify the contractor's active registration / license / certification (depending on trade) and any past violations. Construction Contractor License specialties GENERAL License no. EAWHIC*09504 Effective — expiration 09/24/1991— 05/30/2018 Bond Western Surety Co Bond account no. 61847807 Received by L&I 11/04/2013 Bond history Active. Meets current requirements. $12,000.00 Effective date 11/04/2013 Expiration date Until Canceled Insurance ........................... Kinsale Insurance Company $1,000,000.00 Policy no. 0100018972-3 Received by L&I Effective date 03/28/2017 04/15/2017 Expiration date 04/15/2018 Insurance history Savings No savings accounts during the previous 6 year period. Lawsuits against the bond or savings Help us improve https://secure.lni.wa.gov/verify/Detail.aspx?UBI=601339661 &LIC=EAWHIC*09504&SAW= 11/28/2017 E A WHITE CONSTRUCTION,,, Cause no. 12-2-02561-1 Open Complaint filed by Complaint against bond(s) or savings TALERICO EXCAVATING LLC 615978716 Complaint date 10/18/2012 Complaint amount $0.o0 L&I Tax debts No L&I tax debts are recorded for this contractor license during the previous 6 year period, but some debts may be recorded by other agencies. License Violations No license violations during the previous 6 year period. Workers' comp Do you know if the business has employees? If so, verify the business is up-to-date on workers' comp premiums. L&I Account ID 812,813-00 Doing business as E A WHITE CONSTRUCTION CO Estimated workers reported N/A L&I account contact. T5 / BETTY WHALIN (360)902-5137 - Email: VABE235©Ini.wa.gov Account Is closed. Public Works Strikes and Debarments Verify the contractor is eligible to perform work on public works projects. Contractor Strikes No strikes have been issued against this contractor. Contractors not allowed to bid No debarments have been issued against this contractor. Workplace safety and health Check for any past safety and health violations found on jobsites this business was responsible for. Inspection results date 05/20/2015 Inspection no. 317936128 Location 820 Koala Dr. Omak, WA 98841 Violations Page 2 of 2 Vi Washington State Dept, of Labor & Industries. Use of this site is subject to the Taws 01 the state of Washington. Help us improve https://secure.lni.wa.gov/verify/Detail.aspx?UBI=601339661 &LIC=EAWHIC*09504&SAW= 11/28/2017 PROVIDE 18" VERTICAL SEPARATION BETWEEN STORM SANITARY SEWER AND WATER PIPES, WATER ABOVE BENCHMARK TOP OF CONC MON. IN CASE ELEV. = 25.93' DATUM — NAVD 88 / / // / / .i / rn ,GENERATOR' 1 1 1 1 1 1 1 1 1 •1 1 1 1 1 1 1 1 EXISTING rt HYDRANT CB RIM= 26.3 NV=19.1 STORM RIM=2 1 1 INV 1'.3 N S INV=14.8 E. EXISTING 60" CONpRETE WATER CB _ fl RIM=27.5 INV -21.1 TRANSFORMER 1 1 1 1 I 1 I 1 I 1 I 1 I 1 l I I I I I 1 , 1 1 1 1 1 1 1 1 \ 111, -41 1 111, (D \ 111 1 Z 1 \ \ , 1 1 1— "� i 1 I 1 l 1 1 1 1 1 1 CB RIM INV= EXISTING ' STREET/ / / 1 1111 < 1 1 1 1 1 CD i."---1 1rr I 1 1111 1 1111 1 1111 111 1 11 11 1 � 111 1 1 1 1 1111 I 1 , 1 1111 ittil Hill lit I 1 >RHOOI RRIDOR PROPOSED MOTEL BUILDING FFE=27.5 EXISTING STOP; CB RIM=30.0 INV=25.3 r r 111111 I I 2 1'5' UTILITY AND \\ I lid SIDEWALK EASEMENTI — —1 6 10' EASEMENT SD 10" STORM SD CB RIM=30.1 INV=26.3 EXISTING HYDRANT SAIN. SWR. MH RIM= 8.0 INV= 9.0 EXISTING SANI ARY SEWER MANHOLE SCALE IN FEET / / / / / / / / / / / / / / / / / / ' rrr, r / / ' / / ' rrr, r r / , ,' // /1 r / / / / rrr r / / / / / ' /ll'I / / / // ' rrr; r / / / / / ' ' i ' / I r 1 / ' ' , r rr rrr rr r�r'rrr , r, r / / / / / , / / / / / / / r / / / / / / / , / ,r11'r1r1 / / / / 1/,//'',rrrrrr',rr ' ,,rrr, / / /1 / ' ' ', /1//r ,, 1 , ,�, / rrr,l, , , ,',///////// ///,/ ,�, ' ' ',' ' ' ',' ' ////' ///'/ ' ' ,'/'/'/,,/,,, ,/ / / //// / / ' / , /// / / / /,/ / / / /,/// / // ///,// / / , , / / 1/1// / //, / , / / //////'// , / / / ////, '/ / ///, ,,, /// ///////r'/ ,, / ///'/ ' / //, r / ///', / 8" POROUS CEMENT CONCRETE, 18% VOIDS, 6—SACK MIX DESIGN TO ir BE PLACED BY NRMCA CERTIFIED CRAFTSMEN AND PER ACI -522 lC) AA 3c7,),:c(72_ �u1 r COPY Permit N «, W' MV\• !SEPARATE. PERMIT RE(.-1Ui►"'D OR: 0 Mechanical Iectricat Plumbing Q'Gas Piping City of Tukwila BLHILDING DIVISION Plan review approval is subject to errors and omissions. Approval of construction documents does not authorize the violation of anyadopted A code or ordinance. Receipt of . � ed Field Coif and •. 's • knowledged: By: Date: ' //—.28—f7 t • l4 i Cl/ 14" BASE COURSE, 1.5"-2.5" CRUSHED WASHED ASTM NO. 57 OR EQUAL 2" DRAIN ROCK, 0.5"-1.5" CRUSHED WASHED ASTM NO. 57 AGGREGATE OR EQUAL PERVIOUS PAVEMENT SECTION AGGREGATE, City of Tukwila BUILDING DIVISION ._ . REVISIONS — 1 No changes shalt bn made to the scope Of work withol ' orb( approval of Tukvv la , +`. , Division NOTE: Revisions will rqulrn a nr °r plan submittal and may inc,ude a ddtonai pian review fees ; • STRUCTURAL SOIL LIMITS = PERVIOUS PAVEMENT = STAMPED CONCRETE e 5/12/17 STORM DRAIN ADDITION TRT TRT & 10/9/17 GENERATOR/FENCE/WALL TRT TRT REV DATE DESCRIPTION DWN BY DES BY CHK BY APP BY DATE OF ISSUE MAY 2015 DWN BY TRT CHK BY DES BY TRT APP BY 0 0 0 0 0 12 13 CONSTRUCTION NOTES INSTALL CATCH BASIN PER CITY OF TUKWILA STANDARD DRAWING DS -01; RIM=25.6, IE=23.38 INSTALL CATCH BASIN PER CITY OF TUKWILA STANDARD DRAWING DS -01; RIM=27.7, IE=23.02 INSTALL CATCH BASIN PER CITY OF TUKWILA STANDARD DRAWING DS -01; RIM=26.6, IE=22.60 INSTALL CATCH BASIN PER CITY OF TUKWILA STANDARD DRAWING DS -01; RIM=25.4, IE=22.35 INSTALL 90 LF OF 10" 3034 PVC STORM DRAIN AT SLOPE=0.40% INSTALL TREATMENT MANHOLE ASSEMBLY PER DETAIL 5, SHEET 7, RIM=28.4, IE IN=22.25, OUT=19.20 INSTALL STORM MANHOLE OVER EXISTING STORM PIPE PER CITY OF TUKWILA STANDARD DRAWING DS -10A; RIM=26.7, IE=20.03 INSTALL FDC ASSEMBLY WITH 145 LF OF 4" DUCTILE IRON LEAD TO MECHANICAL ROOM EQUIP WITH KNOX LOCKING CAPS INSTALL FIRE HYDRANT ASSEMBLY/THRUST BLOCK PER CITY OF TUKWILA STANDARD DRAWING WS -13 HOT TAP EXISTING 10" DIP WATER MAIN WITH 6" FIRE (WEST) AND 4" DOMESTIC (EAST) SERVICE INSTALL 6" DOUBLE CHECK DETECTOR (WATTS SERIES 709DCDA) IN MECHNICAL ROOM INSTALL 3" WATER METER ASSEMBLY PER CITY OF TUKWILA STANDARD DRAWING WS -04 INSTALL 4" REDUCED PRESSURE PRINCIPLE ASSEMBLY (RPPA) ASSEMBLY IN HOT BOX PER CITY OF TUKWILA STANDARD DRAWING WS -21A CONSTRUCT NEW 8" SANITARY SEWER MAIN EXTENSION (SEE DETAIL SHEET 5 FOR DETAILS) INSTALL NEW 8" SANITARY SEWER LATERAL AND CLEANOUT ASSEMBLY PER CITY OF TUKWILA STANDARD DRAWING SS -03 15 INSTALL CATCH BASIN, PER CITY OF TUKWILA STANDARD DRAWING DS -01; RIM=28.3, IE=25.60 16 INSTALL SOLID GRATE ON EXISTING CATCH BASIN 17 REMOVE EXISTING CURB AND GUTTER 18 EXISTING CATCH BASIN AND OUTLET TO REMAIN 19 INSTALL SOLID LID ON1 EXISTING CATCH BASIN 20 INSTALL 107 LF OF 10 3034 PVC STORM AT SLOPE=0.40% 21 INSTALL 61 LF OF 10" 3034 PVC STORM AT SLOPE=0.40% 22 INSTALL 20 LF OF 10" 3034 PVC STORM AT SLOPE=0.40% 23 INSTALL MUELLER A-20814 WALL INDICATOR VALVE (WIV) 24 25 26 27 28 29 30 31 CD' 33 CONNECT 6" ROOF DRAIN TO MANHOLE AT IE=19.95 INSTALL 87 LF OF 3" SCH 40 PVC STORM (PRESSURE PIPE FROM MANHOLE) INSTALL ROOF DRAIN DOWNSPOUT, TYPICAL CONSTRUCT 26' COMMERCIAL DRIVEWAY PER STANDARD DRAWING RS -09 CONSTRUCT SO THERE WILL BE NO ELEVATION CHANGE AS SIDEWALK CROSSES DRIVEWAY INSTALL 4' DIAMETER STORM WETWELL MANHOLE, PUMPS AND CONTROLS, SEE DETAIL CONNECT 3" PRESSURE PIPE TO MANHOLE INSTALL TRASH ENCLOSURE FLOOR DRAIN AND CONNECT TO SANITARY SEWER INSIDE BUILDING CONVERT 3/4" WATER SERVICE FOR IRRIGATION SUPPLY ONLY, SEE IRRIGATION PLAN CONSTRUCT 14' WIDE PERVIOUS CONCRETE PARKING SPACES, SEE SECTION THIS SHEET INSTALL FDC ASSEMBLY WITH 4" CONNECTION TO DRY STANDPIPE ASSEMBLY. SEE PLUMBING PLANS EQUIP WITH KNOX LOCKING CAPS INSTALL 66 LF OF 10" 3034 PVC STORM AT SLOPE=1.06% CONNECT 10" STORM TO EXISTING CATCH BASIN AT IE=24.4 1 EXISTING CURB EXISTING PAVEMENT PEDESTRIAN AND VEHICULAR—SCALE DECORATIVE STREET LIGHTING STREET LL 0 CONCRETE SIDEWALK 15' SIDEWALK STREET TREES IN A CONTNUOUS LANDSCAPED STRIP A MINIMUM OF 5 FEET WIDE LOCATED AT BACK OF CURB FACE SEE LANDSCAPE PLAN FOR TREE LOCATIONS NEIGHBORHOOD CORRIDOR SECTION TRT ENGINEERING LLC 2636 S.E. MARKET STREET PORTLAND, OREGON 97214 PHONE (503) 235-7592 FAX (503) 235-7593 FOR CODE COMPLIANCE APPROVED NOV 21 2017 City of Tukwila NG DIVISION RECEIVED CITY OF TUKWILA OCT 192017 PERMIT CENTER TUKWILA SITE 10/9/17 HOLIDAY INN EXPRESS & SUITES 91 ANDOVER PARK EAST TUKWILA, WA 98188 GRADING AND UTILITY PLAN DRAWING NO. 2/1 0 PROJECT NO.